How to make a comfortable workbench. How to assemble a carpentry workbench with your own hands. Joiner's workbench: types of design

When a major renovation is underway in a home, it is essential that everything is at hand at any time, which will allow you to make the most of your time. To do this, it is important to properly organize the workplace of the home master, if he is used to doing everything with his own hands. During repair or construction, a significant place is occupied by woodwork. However, sawing timber on a stool or bench is inconvenient and long. Rational use of time and resources will help the desktop, also known as the workbench. Make it possible at home.

For most men, the garage is both a "home" for a car, and a storage room and a workshop at the same time.

Not every owner believes that a workbench is constantly needed on the farm: it is needed only for the period of repair or reconstruction of the building, so he prefers to rent it. But such an opinion is erroneous, especially if he is the owner of a household standing on the ground. The carpentry workbench that appeared on the farm will be a real help for him. Having made such a design, the owner receives a number of advantages compared to using a workbench, rented or bought in a building supermarket.

1. He will save a significant amount of money, which he can use for further home improvement.
2. Gain additional management experience and practical skills.
3. Get at your disposal a comfortable desktop, suitable for processing parts made of wood and metal.
4. If the owner makes a workbench with his own hands, he can use it at any time.

Therefore, in one room (well, if there is a basement) it is necessary to place racks and a workplace.

Table types

There are various types of workbenches that have different purposes.

1. Joiner's workbench for the manufacture of wooden parts. It is convenient to process small wooden products on it, but is not intended for primary processing of wood. For him, you need a countertop three meters long and one meter wide. Details on it are fixed with wooden horizontal and vertical clamps.
2. The carpentry fixture is much larger in all respects and heavier. Tree trunks are processed on it, boards, timber and other wood blanks are cut.
3. Universal table allows you to work with wood and metal; its table top is reinforced with metal band and has wood and metal clips.

There is a table for locksmith work and car maintenance in almost every garage.

There is another definition of the types of structures according to the possible location.

1. Mobile (portable). Used to perform small work with small parts. It is comfortable and light enough. It can be easily moved from one place to another. The carpenter's table is equipped with a vice of small or medium size, which allows it to be used for small plumbing work.
2. The stationary desktop is massive and stable. It can be used to process lumber, but such a workbench is unlikely to be useful to a home craftsman if he does not constantly engage in woodworking.
3. Prefabricated on connections using bolts. This is a kind of transformer: at any time it can be supplemented with special equipment and make the necessary changes, depending on the tasks being solved.

And as a rule - it is self-made, that is, made taking into account the characteristics of a particular room.

What type of construction the home master chooses depends on what goals and objectives he sets:

• the desktop is needed for the processing of small parts and the manufacture of small products only for the period of repair and construction work;
• the owner will constantly use it and work with small volumes of wood parts;
• a workbench will be needed to carry out the primary processing of wood, turning it into boards, timber on an ongoing basis;
• it is intended to use the table for occasional processing of small wood and metal parts.

The shape and dimensions are determined by the configuration of the room.

Experienced home craftsmen claim that even a novice owner who does not have the skills to handle metalwork tools can make a product.

A garage workbench is often compared to a desk because it provides the convenience of a variety of jobs and makes it possible to keep all the necessary tools at hand.

Material selection

To make a workbench with your own hands, the master needs wood and metal. If you intend to make a small table, then a wooden base will be suitable for it. Laminated chipboard, pressed plywood with a thickness of at least 5 - 7 cm is suitable for the countertop. For a stationary table, you can use well-planed boards, tightly fitted to each other, and partially metal.

In addition to the countertop, it has a large number of shelves and drawers.

And if at the disposal of the home master there is an unnecessary desk, then it will become a good basis. It is also convenient because it already has several drawers or compartments for storing tools.

The workplace of a motorist must be durable and stable.

An old door made of solid canvas will find application in the design. It will make an excellent durable countertop that does not even require processing.

Cabinets with tools and consumables (drills, hacksaw blades, rags, etc.) must be placed under the table.

The use of improvised materials available on the farm to make a carpentry table with your own hands will save time and money for the home craftsman.

It is irrational to make a monolithic cabinet out of the table; you need to put your legs somewhere during sedentary work.

You can make your own workbench out of metal. It will be strong, reliable and heavy. But experience shows that an intermediate option is considered the most acceptable, when the frame and cover of the workbench are made of wood, and then sheathed with sheet metal.

However, both sides should be, if not sets of drawers, then at least a set of shelves.

A home craftsman who decides to make a workbench with his own hands will need a certain set of materials. What is needed for this, he knows well.

The workbench in the garage should not be part of the rack, therefore, the wall above it is a place for hanging tool storage.

And for those who do not yet have sufficient experience, we have compiled a list of everything necessary for its manufacture:

• metal corner;
• steel strip and galvanized iron sheet;
• plywood;
• screws;
• anchor bolts;
• square pipe;
• wooden planks ;
• self-tapping screws for metal;
• dye.

Both metal and wooden workbench have the right to life.

What tools will be needed

A self-made small wooden carpentry workbench will take its rightful place in the home workshop. You don't need a lot of tools to make it.

You can always put a piece of plywood or hardboard on a steel sheet, and a galvanized sheet on a wooden surface.

You will need a standard set that can be found in every home:

• screwdriver;
• roulette;
• Bulgarian;
• electric jigsaw or hand saw;
• hammer.

First of all, we determine the ergonomics of the workplace.

Depending on what material will be used for the carpentry workbench, the list of materials and tools may vary. For example, to make a metal desktop, you cannot do without a welding machine and electrodes.

The height of the workbench should be such that you do not have to bend your back, and at the same time, stand on tiptoe.

Where to put?

Before starting work, it is important to immediately determine for what and how often the table will be used, where it will be placed. You can't do without a drawing. The answers to these questions will determine its dimensions, material and manufacturing procedure.

The best place to place the device can be considered that part of the room (garage or barn), where there is natural light. It is also important that there are electrical sockets near the workbench to connect power tools and a lamp. It is best if the light falls from the left or straight, then the working surface of the table will be illuminated during the day.

Design the dimensions of your work area.

Then the parameters of the future design are determined. Despite the existing standards regarding the size of the table, if you make a carpentry workbench with your own hands, the home master will proceed from expediency and the actual space available, so the tabletop will be such that tools and parts are freely placed here, without strict adherence to dimensions. The width is usually 50-60 cm; this size is considered optimal, as it allows you to freely reach the opposite edge of the countertop.

The typical vertical table size is in the range of 850-950 mm.

Another important parameter is the height of the workbench. There are various ways to determine it, ranging from exact mathematical calculations to folk experience, which proposes to consider the distance from the extreme point of the arm bent at the elbow to the floor as the optimal indicator. An experienced craftsman can make it adjustable.

A perforated metal sheet is perfect as a wall for placing tools.

After determining the main parameters of the product, you can proceed with the assembly.

1. First, the legs are fixed (four supports from a steel angle, which are also connected by angles and fixed by welding from above and below.). The result is a rectangular welded structure.
2. After the frame is made, they begin to prepare the countertop. Boards cut to size are laid out on top of the frame and tightly fastened. The tabletop is connected to the frame with bolts. The working surface must be processed: planed and sanded. The bottom must be secured with crossbars or wooden blocks. They are screwed to each of the elements of the resulting shield.

After fixing it, you need to cover the cover with metal (it is better if it is galvanized). The metal sheet is fixed on the surface of the countertop with self-tapping screws. If burrs form, they must be cleaned.

The workpieces should be cut before the start of welding.

The main work on the manufacture of the workbench is completed at this point, but to make the structure more rigid and attach to the floor, metal corners can be welded from below. Optionally, it can be equipped with drawers, shelves for tools.

We reinforce all welded joints with a corner or a steel strip.

Of the necessary equipment on the workbench, you must definitely find a place for a vice. They are hung on the front side of the countertop and are used to fasten products. If there are often large parts in the work, there is a need to install several vices of different sizes.

The key is to reinforce all 90° connections.

Under the workbench, you can mount shelves where you can place various fixtures, the right tool or fold the processed parts.

Be sure to impregnate the tree with an antiseptic and fire impregnation.

Carefully made with your own hands, the carpentry workbench will become a convenient tool for the work of a home craftsman.

This design is close to the ideal of a do-it-yourself garage workbench.

VIDEO: do-it-yourself workbench.

Creating a workbench with your own hands: 50 photo ideas

It is customary to call a carpentry workbench a table of a special design with a solid and durable surface that allows mounting various devices and mechanisms on it. In addition, the surface of such a table must be adapted to rigidly fix additional stationary equipment (a circular saw, for example, or a small router) used to process such common materials as wood or metal.

Before you make a carpentry workbench with your own hands, it is advisable to familiarize yourself with the basic requirements for this device, as well as with some of the most popular options.

Design requirements

The working characteristics of the table-workbench are:

• Its height, adapted to the height of the user, allows you to work in comfortable conditions without slouching, while maintaining a fairly comfortable position. For people of average height, this value can range from 70 to 90 cm.
• Dimensions of the tabletop, selected for reasons of the possibility of placing on it all the necessary tools, as well as taking into account the dimensions of the workpieces being processed.
• A set of fixtures mounted on a workbench, determined by the need to perform certain operations and providing for the presence of several stops and a clamp (screw vice).
• Adaptability "under the arm" of its owner, who may turn out to be left-handed.

The most suitable for self-manufacturing is the option of a prefabricated workbench, consisting of a frame base with a table top installed on it. The length of such a design usually does not exceed 2 meters (with a tabletop width of about 80–100 cm).

Before starting work, you should decide whether your workbench will be a stationary fixture, or whether it should be folding (collapsible).

Material selection

The most suitable material for the construction of a stationary workbench is considered to be wood, from which the supporting base with support frames, as well as the tabletop itself, are made. For the manufacture of frames, a standard planed beam with a section of 100 × 70 mm is best suited. As auxiliary jumpers that increase the rigidity of the frame base, the same bar can be used, but with a slightly smaller section (100 × 50 mm, for example).

The table top of the workbench can be assembled from well-cut and tightly fitted boards, at least 5 cm thick. In addition, a finished solid canvas (an old solid door, for example) or a blank cut from laminated chipboard with a reliable and durable finish can be used for its manufacture. coated.

When choosing a material, preference should be given to hardwoods, such as, for example, beech, oak or maple.

Construction assembly

The manufacture of a workbench begins with the assembly of a frame base, on which a table top of your choice is subsequently installed. The order of operations performed in this case is as follows:

1. First of all, the supporting sidewalls are assembled, equipped in the form of two frame structures made of timber with a section of 100 × 70 mm.
2. Then these frames are connected in the upper part by two longitudinal bars, which, together with the upper lintels of the frames, serve as supports for the table top. (Note that for reliable fastening of individual elements to each other in the design we are describing, it is best to use the classic “thorn-to-groove” connection with mandatory gluing of the docking areas).
3. The lower parts of the support frames are fastened with longitudinal jumpers made of timber 100 × 50 mm, which are mounted at a level of 15–20 cm from the floor. (For their fastening, it is best to use a bolted connection recessed from the body of the bar).
4. In the process of manufacturing frame supports, grooves and spikes are first prepared in blanks, after which the entire structure is assembled in one go (after applying glue to the joints).

During the assembly process, special attention must be paid to the next working moment, which determines the quality of the entire subsequent installation. When preparing the base of the workbench at each stage of the work performed, it is necessary to monitor the compliance of the dimensions of individual elements with the design data, as well as control the horizontalness of their installation using the building level.

In the case of the manufacture of countertops from planed boards, the latter must be tightly fitted to one another, so that there are no gaps in which debris usually accumulates. Its dimensions should be slightly larger (by 1.5–2 cm) than the dimensions of the supporting base formed by frames and longitudinal bars, which guarantees the convenience of placing auxiliary equipment on the table.

When assembling the tabletop, the boards are nailed or screwed with screws to the transverse bars located on its reverse plane. At the very base, special grooves for these bars should be prepared. The surface of the finished countertop is first carefully polished, and then treated with a protective solution (lining oil is usually used for these purposes). To fix it on the base, special metal corners can be additionally used.

Regarding the installation of working devices and mechanisms (vices, stops, etc.) on the workbench, the following can be said:

1. It is most convenient to place a working vice on the end of the countertop, having previously prepared a small recess for fasteners at the installation site. On the reverse side of the table in the fastening area, it is necessary to provide a plywood gasket that protects the surface from damage.
2. In addition, special stops should be located on the surface of the tabletop, fixing the workpiece in the working area and facilitating work with it. On a wooden tabletop, it is most convenient to mount rectangular stops (pegs), which are adjusted in height to the workpiece being processed and securely fix it.
3. Sometimes stops are made by simply building up the countertop using bars of suitable thickness, fixed at its edge and closed on the back side with a limiting bar.

In the event that there is not enough space in the garage or workshop, you can make a folding workbench consisting of a tabletop that leans against the wall and a special folding frame.

This design is very easy to disassemble and when folded takes up very little space. When making it, you should pay attention to the fact that the width of the support legs of the folding workbench does not exceed half the length of the tabletop (so that they do not interfere with each other when folding).

You also need to take care that the top crossbar on the supports is located below the board with the fastening of the hinge of the reclining tabletop. The material for the manufacture of a folding workbench table can be any monolithic chipboard blank.

The supporting frames of the structure are made of bars 100 × 40 mm, the articulation of which is carried out using pre-prepared metal plates, fixed on the racks and lintels using bolts of the appropriate size.

Video

This video shows the process of building a carpentry workbench:

A photo

If the blacksmith's main tools are the hammer and the anvil, then for the carpenter there is nothing "kinder" than his workbench. It is he who for people who work with wood can at the same time be a cutting platform and an assembly table, an emphasis and a stand, a device for storing tools and even, if you like, a small carpentry machine, and sometimes a means of earning money. This article tells how to make carpentry tables with your own hands. The instructions, photographs and drawing presented in it will help to mount this design even for a beginner.

Osya FORUMHOUSE member

First of all, after building a workshop, you need to make a table for yourself. A table like a workbench, in fact. This is a table for work - fitting, assembling small things made of wood (stools, shelves, etc.) I will call it an assembly table.

In fact, the second name of the workbench is "assembly". But, as you already understood, its purpose goes far beyond assembly operations. Therefore, the design of a multifunctional workbench in a carpentry can be quite intricate (see the drawing below), and its development (in the absence of experience) can be given as much time as it takes to design the carpentry shop itself.

General description of the carpentry workbench

At the heart of any carpentry workbench, regardless of the number of operations that are supposed to be performed with it, there is always an ordinary wooden table. It is on it that the master will carpentry, drill parts, process surfaces, assemble wooden trinkets into one complex structure and surprise others with his skills.

A good massive table is the foundation. And everything else - a vice, clamps, boxes with tools and fasteners - all these are the invariable attributes of the most useful carpentry workshop.

Workbench project

To make a carpentry workbench with your own hands, you must first understand its parameters, which are optimal for you.

The first and most important thing to pay attention to when developing a project for a future workbench is its height. After all, he will have to work for a long time. And you can get tired, standing behind a workbench that is too high or too low, in a jiffy.

The dimensions of the workbench for work are chosen in such a way that it is possible to work standing upright and not slouch. For a person of average height, the height of the table should be within 70 ... 90 cm. But it is better to focus on the features of your own anatomy. It is optimal if the upper cut of the legs is at the level of your lowered hands. When a few centimeters are added to this height (the thickness of the workbench lid), you will realize that working standing at such a table is a pleasure.

The optimal height of the carpentry table for standing work for a person of average height is 70-90 cm.

The cover of the workbench, as well as the work surface, is best made from solid wood or plywood. There are people who use chip materials, light chipboard sheets, etc. for these purposes. We strongly do not recommend that you take an example from them. This is a bad project - after all, the loads on the surface of the structure can be quite noticeable, and the particle board in such conditions will quickly fail.

Osya FORUMHOUSE member

5 years ago, I received 2 sheets of plywood as a gift from a neighbor. It was decided to use it in the construction of a workbench. The size of the workbench was determined immediately - it was a pity to cut such a sheet. Experience has shown that there are no extra centimeters at the table. The height was determined by the height of the palms from the floor and amounted to 850 mm.

Ideally, a homemade workbench should have a special tray on the lid for storing tools and wood blanks involved in the work, as well as special holes (nests) for wedges and combs. With the help of wedges and (or) combs, parts and workpieces will be fixed on the surface of the table. It is on the cover that auxiliary clamps (vises) should be mounted to fix the processed lumber.

The dimensions of the workbench may vary depending on the dimensions of your workshop. But, as practice shows, the optimal dimensions of the cover are equal - 700 mm wide and 2000 mm long.

The supports (legs) of the workbench can be made from a wooden beam 120 * 120 mm, no more. This will be quite enough to ensure that the structure is stable and does not loosen under the influence of brute physical force.

Workbench installation

As practice shows, making a workbench is not difficult. Mounting a workbench is no different from assembling an ordinary wooden table. Vertical supports are fastened together using vertical boards and self-tapping screws. The work surface should also be fixed to the supports using self-tapping screws.

When assembling a workbench, you should avoid using nails to connect parts. Indeed, later this can lead to a rapid loosening of the workbench and even to a distortion of its supporting frame.

In order to save space in the carpentry workshop, some craftsmen make a homemade workbench folding. It is attached to the wall. This type of installation assumes that carpentry work will be performed only when necessary.

CartmanSr FORUMHOUSE member

In the past, in cramped conditions, I had a workbench - a laminated MDF board 24 mm thick, with dimensions of 1200x2200. It had minor modifications, such as: holes and grooves for fastening a hand-held milling cutter and a circular saw, a flush-mounted metal frame with threaded holes for fastening rulers, and mustache nuts from below, located at the attachment points of a hand planer and a drilling machine from a drill with a rocker arm. The tabletop was attached to the wall on three hinges. During non-working hours, it rose vertically and was fixed on the wall. Under the board, also on hinges, there are two triangles from the same plate. She used to work on them.

Such a design is an excellent way out of a situation in which the interior space of the workshop is very limited. But such a carpentry table does not withstand intense loads, and it can be made independently only in exceptional cases.

After you mount the frame and the work surface of the product, a simple carpentry table can be considered ready. But in order for it to turn into a full-fledged workbench and start carpentry, its functionality needs to be slightly expanded by supplementing the design with specialized equipment.

Given the special specifics of the activity, the carpenter's desktop must be equipped with appropriate equipment. And if the necessary tools are always at hand, then this is an excellent indicator. And the structural elements of the workbench itself will help you correctly position the fixtures, fasteners and power tools.

Rear and front clamps

Rear and side (front) screw clamps are the elements without which no workbench simply can fulfill its main purpose. Therefore, this part of the structure should be built first.

The rear clamp is designed to fix lumber during planing. As shown in the diagram, its vise pads move along the front edge of the workbench, allowing you to securely fix the workpiece with the help of lead screws.

The side screw clamp (which, due to its special location, is called the front clamp by many) has the same purpose as the rear clamp. And these elements differ from each other only in their location. Here are the drawings of the carpentry table for its self-production. FORUMHOUSE member

The fact of the matter is that in the design of the workbench, the lower shelf is necessary (especially on a mobile workbench). The tool is used a lot, there is nowhere to put it on the street during work. Yes, and in the workshop it is also inconvenient - climbing back and forth on cabinets and shelves. Fold the same tool 10 times per hour...

The basement can be adapted to store power tools. To increase convenience, you can install cabinets and shelves for small parts, fixtures and hand tools here.

Having made a workbench that has all of the listed elements, you can begin your carpentry activities. In the process of further work, you may need additional devices. But about what options to apply and what elements to add, each master will be able to guess for himself.

About from which you can subsequently make various products on your carpentry workbench, you can learn from our previous article. You can get acquainted with practical ideas regarding, in the appropriate section of our forum. Any visitor to FORUMHOUSE can get acquainted with by visiting a special topic created for discussions.

Every home craftsman knows that a well-equipped workshop with a stable and reliable carpenter's workbench equipped with all kinds of tools for processing parts is half the success in the manufacture of wood products. Of course, the desktop can be bought in the distribution network. However, we recommend making it yourself. Firstly, it will allow you to get a product of the right size and functionality. Secondly, when building a workbench, additional equipment can be placed in the most rational way. Thirdly, the cost of the machine will be much lower than the factory version, which will allow you to buy a quality tool with the money saved. If these arguments gave you a reason to think about making a desktop with your own hands, then our drawings, instructions and recommendations will help you build a solid, reliable and functional carpentry workbench.

Purpose and design of a typical carpentry workbench

Sturdy and reliable carpentry workbench will provide convenience and comfort during long work with wooden parts

The carpenter's workbench, in fact, is a massive, reliable table for processing wooden products of any size. The main requirements for this type of equipment are strength and stability. In addition, the machine must be equipped with at least a minimum set of fixtures for securing and holding workpieces. The dimensions of the working table are selected depending on the size and weight of the parts to be processed, as well as free space in the workshop or garage. By the way, there are designs of compact workbenches that can be placed even on the balcony.

The design of a carpentry workbench with a type-setting worktop. In the figure: 1 - base or bench; 2 - workbench; 3 - miter box; 4 - coupler; 5 - vice; 6 - support beam

Since the work that is carried out on the carpentry machine is carried out with the help of manual and electric tools, the workbench is made of massive timber and thick boards. By the way, the work surface, or in another way the workbench, is assembled only from hardwood. In the manufacture of countertops, dry oak, beech or hornbeam boards with a thickness of at least 60 mm are used. If the countertop is made of pine, alder or linden, then its surface will wear out quickly and will require periodic updating. Often, a bench cover is assembled from several narrow and thick boards, placing them on edge.

A number of holes made on the working surface of the table allows you to install stop elements for the convenience of processing long wooden workpieces.

In order to facilitate the construction, the supporting legs of the desktop, on the contrary, are made of soft wood. Between themselves, the vertical supports are connected by a longitudinally installed beam to increase the stability of the product.

Typical scheme of a carpentry workbench

A specially designed vise is hung on the front and side of the workbench for fixing workpieces. In addition, on overall machines, separate clamping devices for large and small parts are mounted. The optimal location for the carpentry vice is the left side of the front apron and the near part of the right sidewall.

In the workbench - the space between the supports, under the table top, they often equip convenient shelves and drawers for storing tools and accessories.

For convenience, a recess is made in the back of the countertop for fittings and small parts. Often, a recess that is difficult to manufacture is replaced with a frame knocked down from wooden slats.

Types and design

All home-made desktops for carpentry can be divided into three types:

1. Mobile workbenches have a weight of up to 30 kg, dimensions of less than 1 m in length and up to 70 cm in width, are equipped with one vice and are made partly from metal elements. Such machines are designed to work with small, light workpieces or minor repairs of wooden products. A mobile desktop is an excellent option when there is not enough space and can be installed in any room in the country house or on the balcony. Often, mobile workbenches have a folding design.

   Homemade carpentry workbench mobile design

   
   

   If there is no need for a stationary, professional workbench, then for minor repairs or the manufacture of small parts, you can convert an old desk.

2. A stationary carpentry workbench is made with reference to a specific place and is not intended to be moved during operation. Equipment of this type allows you to process parts of any size and weight.

   The stationary carpenter's workbench is a reliable, stable structure, equipped in accordance with the preferences of the owner and the features of the room.

3. Composite type machine - the most difficult to manufacture. Nevertheless, this design, due to its variability, is the most practical and functional structure. If necessary, individual parts of the workbench can be easily replaced, since the elements of the desktop are bolted together.

   The composite workbench is a structure that can be adjusted to any requirement.

Project and drawings

When designing a carpentry workbench, the most important criteria are height, configuration and equipment. In addition, it is necessary to take into account who will operate the desktop - left-handed or right-handed.

Considering that it will take a long time to work at a carpentry workbench, the closest attention should be paid to the height of the future structure. For people of average height, experts recommend making a table no higher than 90 cm.

Drawing of a carpentry workbench

When determining the distance from the floor to the countertop, it is best to focus not on the average parameters, but on the features of your own anatomy. It is optimal if the upper cut of the legs is on the same level with the hands. If you calculate this parameter taking into account the thickness of the countertop, then you can work at such a workbench tirelessly for several hours.

The cover of the machine can be made of boards, solid wood or plywood and is a type-setting structure. It is not recommended to use chipboard or OSB for these purposes. Professional carpenters have long determined the optimal size of the countertop - a maximum of 2 m in length and 0.7 m in width. On such a workbench, with the same convenience, you can make a prefabricated wooden door and a small window.

When designing a structure, do not forget about the strength of the supporting frame. For supporting structural elements, a bar with a section of at least 100x100 mm is used. As longitudinal and transverse reinforcing elements, it is allowed to use rails and beams with a smaller section - from 50 - 60 mm or more. The joints of the parts are mounted on spikes or dowels, furniture corners and other fittings are used for strength, and all connections are made using bolts and self-tapping screws. Nails will not be able to provide the required stability and fundamental nature of the structure.

Joiner's workbench. View from above

Often the frame, or otherwise the frame of the workbench, is made of metal. Despite the fact that this material makes it possible to make a height-adjustable structure with less labor, professional carpenters prefer all-wood structures.

Next, consider the project of a carpentry table¸ made of plywood, or rather, from two plywood sheets 1.8 mm thick glued together. The dimensions of the lid are 150x60 cm. The edges of the tabletop are reinforced with plywood strips, which increases its thickness to 72 mm. By the way, the presented dimensions are not a dogma and can be adjusted, if necessary, in accordance with the needs and characteristics of a particular room used as a workshop.

Necessary tools and materials

Plywood with a thickness of 18 mm is a rather expensive material (the price of one sheet measuring 1.5x1.5 m is more than 700 rubles, excluding shipping costs). Our project will require at least two sheets of this material. You can save a little if you buy one, larger sheet with dimensions of 2500x1250 mm. Additionally, if possible, try to purchase scraps of plywood with a width of at least 300 mm, which will be used to reinforce the workbench cover around the perimeter.

Additionally, for the construction of a carpentry machine, you will need:

• wooden beam with a section of at least 100x100 mm - for supports;
• timber or slats with a cross section of at least 60x60 mm - for frame reinforcement elements;
  When choosing lumber for a carpentry workbench, carefully inspect the workpieces for knots and cracks. Remember that these parts will work under continuous load;
• electric drill with a set of conventional and feather drills;
• pieces of boards with a length of at least 1.5 m for laying under the clamps;
• wood glue. A good result can be obtained by using the domestic adhesive "Moment Joiner";
• furniture bolts with nuts and self-tapping screws;
• Circular Saw;
• joiner's square;
• long rule (at least 2 m);
• construction level;
• a notched trowel with a size of cut sectors of at least 3 mm;
• carpentry clamps.

Clamps required for compressing plywood sheets during gluing must be strong and reliable. If you are a non-professional carpenter and do not have a quality tool, then you can get by with inexpensive Chinese-made jigs. Of course, the number of such devices should be doubled.

Manufacturing instructions

1. To make a countertop, cut two blanks with a circular saw. If you managed to purchase a plywood sheet of maximum length, then you need to saw off one blank 1520 mm long from it. By cutting it in half, you will get two parts 1520x610 mm. After that, as a rule, check the concave and convex sides of each sheet. This will make it possible to correctly orient the sheets when gluing.

   High-quality gluing provides clamping of tabletop parts with clamps

   
   

   To properly glue the plywood sheets, they are folded, turning the convex sides to each other.

2. After laying one blank on three parallel-laid boards, apply wood glue to its surface. To do this, use straight and notched trowels. Remember that the work must be carried out very quickly, otherwise the composition will begin to set prematurely. The glue manufacturer Moment Stolyar recommends joining the parts no later than two minutes after the start of applying the composition. Therefore, if you are not sure about the speed of your work, use wood glue, which has no time limits. Of course, the strength of the joint will be slightly reduced, however, even a good quality PVA furniture mixture will provide an acceptable degree of bonding.

   To prevent damage to the workpiece, support boards are placed under the clamps.

3. Having laid the second workpiece on top of the first, place support boards around the perimeter of the future table cover and begin to tighten the tabletop with clamps. At the same time, do not forget to control the flatness of the part using the rule. It will not work to tighten the center of the workpiece with clamps, so in this part you can install a load weighing at least 15 - 20 kg.
   

   It is possible to glue plywood sheets into a shield without clamps, if you can find a perfectly flat surface for laying them, as well as a load of sufficient mass.

4. After the glue dries, the clamps are removed and proceed to reinforce the side surfaces of the countertop. To do this, strips of plywood 15 cm wide are glued around the entire perimeter of the cover in two layers. When doing this work, be sure to make sure that the top layer completely covers the joints.

   Reinforcement of the side parts of the bench table with additional plywood strips

5. A circular saw is used to trim the side surfaces of the table. The parquet is carried out smoothly, slowly. It is convenient to use the same rule as a guide. The tabletop is given a size of 1500x600 mm in compliance with right angles, for which they use a joiner's square or a factory corner of a plywood sheet.
6. Workbench supports are made of timber with a section of 100x100 mm, connecting them with prolegs and drawers, for which lumber with a cross section of at least 60x60 mm is used. In our case, the height of the machine is 900 mm, however, you can adjust this size to suit your height.

   Making a carpentry workbench frame

7. The legs are assembled “in a spike” or using dowels, be sure to apply carpentry glue to the parts to be joined.
8. When assembling the upper and lower frame of the underlay, scrupulously maintain 90-degree angles between the parts. It will be easier to fulfill this requirement if, at the stage of preparing the parts, their edges are correctly trimmed. The width of the frame of our structure is 900 mm, and the height of the frame is 830 mm, taking into account the distance from the floor to the lower prong of 150 mm.

   Holes made in the parts with a pen drill will help to hide the bolt heads and washers.

If desired, a shelf can be built in the underlay. To do this, a plywood panel is cut out to the size of the lower space, in the corners of which rectangular cutouts are made for the legs of the machine.

Installation of additional equipment

A real carpentry workbench cannot be imagined without fixtures designed to fasten workpieces. For this purpose, a vise is attached to the finished tabletop in such a way that their jaws are flush with the surface of the lid. To properly install the fixture on the workbench, a vice is applied to the machine and the attachment points are marked. After that, holes with a diameter of 12 mm are drilled and the tool is installed on the machine using a bolted connection with an M12 thread. When performing this operation, be sure to mill the holes for the washers and bolt heads.

View of the finished product with the vise installed

If it is not possible to install a stationary vice, you can do without them by using bench clamps or clamps.

In addition to the vise, stops are provided on the desktop. To do this, a series of holes are drilled in the countertop. Parts made of wood are considered the best stops, since metal fixtures can damage the workpiece. Nests for supporting elements are located at a distance equal to half the stroke of the vise. This will allow you to securely fix the workpiece of any size.

Video: DIY carpentry workbench

Building a carpentry workbench is a rather difficult task. However, a self-assembled machine will allow you to work in a convenient, comfortable environment. This requires not only to think over the ergonomics of the workspace and properly prepare the construction project, but also to perform the work in full accordance with the recommendations of professional carpenters. Only then the resulting product will be durable and stable, delighting its owner for many years of service.

All photos from the article

Carrying out carpentry work in his home, any amateur craftsman should have a convenient device for them. It will become a guarantee of comfort and safety of your activity, and also significantly intensifies it.

Our article is devoted to how to make a wood workbench on your own.

Typical desktop design

The carpenter's workbench, in fact, is a massive and extremely stable desktop, on which wooden blanks of various sizes are processed. The larger the fixture, the more heavy and dimensional elements on it can be processed.

At the same time, you can work on it with hand tools: a saw, a chisel, a brace, etc., as well as mechanical ones: an electric jigsaw, planer, drill, etc.

Layout of elements

The workbench for working with wood has the following typical elements.

1. The working surface (tabletop, lid) is made of boards. They must be dry and have a thickness of at least 5 - 6 cm. The best option is to use impregnated drying oil: oak, hornbeam, beech. Otherwise, the cover will wear out quickly.
2. A vise is installed on the front side of the tabletop for fixing workpieces.

Note! If the workbench will be more than one meter long, it is best to hang a couple of different vices for processing small and large items. The larger vise can be made of wood, while the smaller ones can be made of metal.

1. Supports (legs) are usually made of soft rocks: linden, pine, maple, etc. They are mated with each other by longitudinally arranged slats. So the design gains strength and stability.
2. With fixation on supports in the space below the cover of the workbench, it is possible to place shelves, drawers or cabinets for tools that can be pulled out or fixed tightly.
3. On the front side of the tabletop, before you make a workbench for wood, you should drill holes for mounting wedges, clamps and other devices for fixing dimensional workpieces.
4. A recess should be made on the back of the cover, which is necessary for processing small parts.