Separate standardizing documents define permissible materials, overall dimensions, types of structures and other characteristics of window and balcony blocks.
GOST for transparent designs from PVC
- GOST 23166-99 window blocks. General specifications.
- GOST 24866-99 Gluckles glued construction purposes.
- GOST 23166-99 and 24866-99 include data that determine the scope of translucent designs, their types, main terminology and classification. Accordingly, the document GOST 23166-99, developed more than three tens of years ago, certification of window products of all types. GOST 24866-99 focuses on the design of double-glazed windows used for their formation to compactors permissible for filling inert gases.
- GOST 26602.1-99 Blocks window and door. Methods for determining heat transfer resistance.
- GOST 26602.2-99 Blocks window and door. Methods for determining air and water permeability.
- GOST 26602.3-99 Window and door blocks. The method of determining sound insulation.
- GOST 26602.4-99 Window and door blocks. Method for determining the overall light transmittance.
- GOST 26602.5-2001 Blocks of window and door. Methods for determining wind load resistance.
The above documents determine the methods and limits of determining the stability of window structures by various negative external influences. Some articles relating to the protective qualities of window structures from PVC, aluminum and array are defined in the following gta:
- GOST 30673-99 Polyvinyl chloride profiles for window and door blocks.
- GOST 30674-99 Blocks Window from polyvinyl chloride profiles.
GOST to install windows from PVC
Features and rules for mounting plastic windows are described in the following regulatory documents:
- GOST 30971-02 Seams mounting units of window blocks adjoins to wall openings.
- GOST 52749-07_8922 Seams mounting windows with vapor-permeable self-sewing ribbons.
- Resolution of the Government of Moscow on the procedure for reorganization and (or) redevelopment of residential and non-residential premises in residential buildings.
1. Developed by the Office of Standardization, Technical Regulation and Certification of the Russian State Building, with the participation of the company CBB CBB Window Technologies, the NUPC "Interregional Institute of Windows" and GP Center for the Metration and Standardization Methodology in the construction of the Russian State Construction. Made by Gosstroke Russia.
2. Adopted by the Interstate Scientific and Technical Commission on Standardization, Technical Registration and Certification in Construction (MNTKS) on December 2, 1999.
3. Entered for the first time.
4. Enforced from January 1, 2001 as the State Standard of the Russian Federation by the Resolution of the State System of Russia from 06.05.2000 No. 37.
An amendment has been amended by letter of the Russian State Building of July 23, 2001 No. 9-28 / 462
1 area of \u200b\u200buse.
This standard applies to window and balcony door blocks from polyvinyl chloride profiles according to GOST 30673 single design with double-glazed windows (hereinafter - window blocks or products) for buildings and structures of various purposes. It is allowed to disseminate the requirements of the standard for products, glazed with sheet glass and intended for use in unheated premises. The standard does not apply to attic window blocks, products with sliding opening of the sash, as well as on the window blocks of special purposes in terms of additional requirements for fire safety, protection against hacking, etc. The scope of specific product brands are set depending on the operating conditions, in accordance with the current construction norms and the rules, taking into account the requirements of GOST 23166 and this standard. The requirements of this Standard are mandatory (except for the text as recommended or reference). Standard can be applied to product certification.
This document provides links to the following standards:
GOST 9.303-84 ESZKS. Metal and non-metallic coatings are inorganic. General requirements for choosing
GOST 111-90 Glass leaf. Technical conditions
GOST 166-89 caliper. Technical conditions
GOST 427-75 Metal measuring rules. Technical conditions
GOST 538-88 Damage and hardware products. General technical conditions
GOST 7502-98 Rulets measuring metal. Technical conditions
GOST 8026-92 Torching line. Technical conditions
GOST 9416-83 Building levels. Technical conditions
GOST 10354-82 Polyethylene film. Technical conditions
GOST 23166-99 window blocks. General technical conditions
GOST 24033-80 windows and balcony doors wooden. Methods of mechanical testing
GOST 24866-99 Gluckles glued construction purposes. Technical conditions
GOST 26433.0-85 The system for ensuring the accuracy of geometric parameters in construction. Terms of measurement rules. General provisions
GOST 26433.1-89 The system for ensuring the accuracy of geometric parameters in construction. Terms of measurement rules. Elements of factory manufacture
GOST 26602.1-99 Blocks window and door. Methods for determining heat transfer resistance
GOST 26602.2-99 Blocks window and door. Air and Power Permeal Definition Methods
GOST 26602.3-99 Window and door blocks. Method for determining sound insulation
GOST 26602.4-99 Window and door blocks. Method for determining the overall light transmittance
GOST 30673-99 Polyvinyl chloride profiles for window and door blocks. Technical conditions
3 Terms and Definitions
The terms and definitions used in this standard are given in GOST 23166. The terms reflecting the specifics of the design of window blocks from polyvinyl chloride profiles (hereinafter referred to as PVC profiles), as well as determining their main functional zones, parts and sizes are given in Appendix A.
4 Classification and Conditional Designation
4.1 Products are classified according to GOST 23166, as well as by options for structural execution and type of finishing of the facial surfaces of PVC profiles.
According to the embodiments of the PVC profiles, the window blocks are divided into products with single, two-, three-, four or more chamber profiles.
According to the finishes of the facial surfaces, the product is divided into:
white painted in mass; decorative film (laminated); with coextruded facial coating.
4.2 The conditional designation of products is taken according to GOST 23166, indicating the designation of this standard.
4.3 For products manufactured by individual orders, it is allowed to take the following conditional design structure:
Example of the conditional designation for the window profile- OP B2 1840-1220 (4M1-16AR-K4) GOST 30674-99 - Window block from PVC profiles - OP, product class in terms of the resistance of the heat transfer - B2, 1840 mm high, width of 1220 mm, with a glass package: outer glass 4 mm thick M1 grade according to GOST 111, the integgest distance is 16 mm, filled with argon, the inner glass of 4 mm thick with a solid heat-reflecting coating, in accordance with this standard.
In the case of the use of products frost-resistant execution to the designation of the type of product add letter " M.».
When placing an order for the manufacture (supply) of individual products, it is recommended to indicate a design version of the constructive solution, including a description of the design of profiles and double-glazed windows, drawing with an indication of the opening scheme, type of window instruments, readiness requirements and other requirements for coordinating the manufacturer with the customer.
5 Technical requirements
5.1 General
5.1.1 Products must comply with the requirements of this Standard, GOST 23166 and manufactured in design and technological documentation approved in the prescribed manner.
The recommended composition of the documentation for the manufacture of window blocks is given in Appendix B.
5.1.2 Products consist of frame elements cooked from PVC profiles reinforced with steel liners.
The imposses are fixed in frame elements using mechanical connections or welding.
The design of products (other than those intended for unheated premises) should include at least two rows of sealing gaskets in the rifles.
Examples of the structural solutions of the main nodes of the connections (forces) of the sash and boxes of various window systems are shown in Figures 1-3.
Figure 1 - nodes of the main branches with internal and external seals
a - window system of three-chamber profiles; b - a window system with a four-chamber sash and a three-chamber box (the location of the outer walls of the flaps and the boxes in the same plane); B is a window system from three-chamber profiles (opening out); g - window system from multi-chamber profiles with an extended box; D - window window with glazed box
Figure 2 - nodes of basic fabrics with various types of seals
a, b - window systems from three-chamber profiles with medium and internal seals; B is a window system with a four-chamber sash and a three-chamber box, with outdoor, middle and internal seals; G is a window system with a multi-chamber sash and a three-chamber box with an external, middle and internal seals (the location of the front outer walls of the flaps and the boxes in the same plane); d - window system with four-chamber sash and a box with outdoor, middle and internal seals; E - a window system with a four-chamber sash and a multi-chamber composite box with outdoor average and internal seals
Figure 3 - Advanced and Stitch Property Nodes
a - an exemption of a window system with outdoor and internal seals; b - Shlpova (inside) a window system with outdoor and internal seals; in a plump (non-payment) of a window system with medium and internal seals; G - an exemplary floor of uncomfortable and opening elements of the window system with medium and internal seals
5.1.3 The design of products for residential premises should provide for carrying out the premises using the submersions, fraamug, sfolders with swivel-folding (folding) adjustable opening or ventilation valves. To improve the humidity regime of the room, it is recommended to use in products of self-venting systems with intra-reproof channels, as well as window blocks with built-in adjustable and self-regulating climatic valves. The system of intra-reproof channel self-fation is given in Appendix B. To increase the soundproofing characteristics of the product in the mode of ventilation in window blocks, noise valves can be installed.
5.1.4 The requirements of this standard are applied to window blocks with an area not exceeding 6 m2, with a maximum area of \u200b\u200beach opening element of 2.5 m2 for white products and 2.2 m2 for products of other colors. The calculated weight of the sash (cloths) of white products should not exceed 80 kg, the mass of open elements of products of other colors is 60 kg. Production of window blocks (sash) with an area and mass exceeding the specified values \u200b\u200bmust be confirmed by the results of laboratory tests or additional strength calculations according to current construction standards, taking into account the requirements of GOST 23166. The allowable ratio of the height and width of opening items of specific product brands, taking into account the opening scheme, Types of used profiles and window devices, the moment of inertia of the amplifying liners and weight of the slad elements is established in the technical documentation.
5.1.5 Products should be safe to operate and maintain. The safety conditions for the use of products of various designs are installed in the design documentation (for example, window blocks with suspended opening of the sash are not recommended to be used in children's institutions). Products should be designed for operational loads, including wind load in accordance with current building standards.
5.1.6 Products (or materials for their manufacturing and components) must have documents on sanitary safety provided for in the current legislation and decorated in the prescribed manner.
5.2 Dimensions and requirements for limit deviations
5.2.1 Overall dimensions and architectural drawings of window blocks - in accordance with GOST 23166.
The nominal dimensions of the cross sections of profiles, amplifying liners, combinations of profiles are set in technical documentation for their manufacture.
5.2.2 Limit deviations of the nominal dimensions of products should not exceed +2.00 -1.00 mm.
5.2.3 Limit deviations from the nominal sizes of elements of products, gaps in the coarse and under the outlook, the size of the location of the window devices and the loops should not exceed the values \u200b\u200bset in Table 1. The difference in the lengths of the diagonals of the rectangular frame elements should not exceed 2.0 mm with the greatest length Face sash up to 1400 mm and 3.0 mm - more than 1400 mm.
(Modified edition, POP. 2001)
5.2.4 Path of facial surfaces (s) in welded angular and T-shaped connections of adjacent boxes of boxes and sash, the installation of which is provided in the same plane, should not exceed 0.7 mm, with mechanical connection of imposses with box profiles, as well as - no more than 1.0 mm.
5.2.5 In the event that the weld processing includes a selection of the groove, the size of the groove on the front surfaces should not exceed 5 mm wide, the depth of the groove must be in the range of 0.5-1.0 mm, and the magnitude of the external angle of the weld is not Must exceed 3 mm on a welded seam.
5.2.6 Schedules of opening elements (sash, cloths, forces) in the assembled product should not exceed 1.5 mm per 1 M width.
5.2.7 The deviation of the nominal size of the distance between the nodes of adjacent closed sash should not exceed 1.0 mm per 1 m length of the robe.
5.2.8 Deviations from straightness of the edges of parts of the frame elements should not exceed 1 mm per 1 m length on any plot
5.3 Characteristics
5.3.1 Basic performance characteristics of products with three-chamber profiles of boxes and sash are shown in Table 2. Indicators of the reduced heat transfer resistance for products from profiles with another number of chambers and the other design of the glass package, based on the results of laboratory tests.
(Modified edition, POP. 2001)
5.3.2 Resistance to the action of static loads and efforts applied to the sash for their opening and closing - according to GOST 23166.
5.3.3 Welded angular compounds with treated welds of flaps up to 1000 mm wide must withstand the control load applied according to the diagram A of Figure 9, not less:
750 N - with the height of the sash to 1300 mm;
800 N - with a sash height above 1300 to 1500 mm;
900 N - with the height of the sash above 1500 to 1800 mm;
1000 H - with the glazing area of \u200b\u200bthe sash 2.1-2.3 m2 and for the strapping of door canvases.
The load value when testing the strength of the angular compounds of the extends width over 1000 to 1200 mm is increased by 10%. The load value when testing the strength of the corner connections of the boxes according to the diagram A of Figure 9 is at least 800 H, according to the B -1600 N. Scheme, when testing according to the circuit B of Figure 9, the angular compounds must withstand the operation of the load, doubled.
5.3.4 The strength of the angular compounds of the frameworks in the case of the use of class B and C profiles according to GOST 30673 is installed in the regulatory and design documentation for these types of products.
5.3.5 Products Exterior: Color, gloss, permissible defects of the surface of PVC profiles (risks, scratches, shrinkage sinks, etc.) must: comply with standard samples approved by the manufacturer of the manufacturer of products. Welded seams should not have arson, unburned sections, cracks. The change in the color of PVC profiles in the places of welds after their stripping is not allowed.
5.3.6 The facial surfaces of the profiles of sash and boxes (except curved) must be protected by self-adhesive film.
5.4 Requirements for components and installation
5.4.1 Materials and components used for the manufacture of window blocks must comply with the requirements of standards, technical conditions, technical evidence approved in the prescribed manner.
5.4.2 Basic components Product details: PVC Profiles, double-glazed windows, gaskets, window instruments should be tested for durability (reliability) in test centers accredited for the right to conduct such tests.
5.5 PVC Requirements Profiles
5.5.1 Polyvinyl chloride profiles must be made from a rigid non-controlled, high-impact strength and resistance to climatic influences of polyvinyl chloride, and meet the requirements of GOST 30673, as well as specifications on specific profile systems approved in the prescribed manner.
5.5.2 The products are recommended to be made from PVC white profiles painted in mass. In coordination of the consumer and the manufacturer, the manufacture of products from PVC profiles of other colors and types of finishing facial surfaces is allowed. The use of colored profiles painted in the mass without a protective decorative coating on surfaces exposed to ultraviolet rays is not allowed.
5.5.3 Curved profiles should not have deviations from the form (blocking, waviness) exceeding the width and height of the profile (± 1.5) mm. The recommended minimum bending radius for white PVC profiles should be taken equal to the five-time profile width, for other profiles - 5.5 profile widths.
5.6 Requirements for glazing, panels of door canvases and sealing gaskets
5.6.1 For glazing products, single-two-chamber windows according to GOST 24866 are used, glass according to GOST 111, as well as on regulatory documentation for specific types of translucent filling of window blocks. In the designs of double-glazed, it is recommended to use glass with low-emission heat-reflecting coatings. To increase the heat shielding characteristics, double-glazed windows can be filled with inert gas.
5.6.2 To increase architectural expressiveness, it is allowed to install decorative layouts (hills) on the outer surfaces of double-glazed windows on weather-resistant adhesives or the use of double-glazed windows with an inner frame (Figure 4).
5.6.3 Double-glazed windows (glasses) are installed in the folds of the sash or boxes on lining, excluding the touch of the edges of the glass pump (glass) of the internal surfaces of the PVC profiles. Depending on the functional, the lining is divided into basic, support and remote.
Figure 4 - Installation options for decorative layouts
a - profiles of the inner frame of the glass package; b - overhead decorative layouts; B is an option for the combined application of overhead layouts and the inner frame of the glass unit; g - binding layouts
To ensure optimal weighing conditions of the glass unit on the design of the product, support linings are used, and to ensure the nominal size of the gap between the edge of the glass package and the folding flaps are remote lining. Basic linings are used to align the folds of the fold and are installed under supporting and remote linings. The width of the basic linings should be equal to the width of the fold, and the length is not less than the length of the support and remote linings. Support and remote lining can combine basic functions. The length of the support and remote linings should be from 80 to 100 mm, the width of the lining is not less than 2 mm more than the thickness of the glass package.
5.6.4 Lining is made of rigid weatherproof polymeric materials. The recommended value of the hardness of the support lining is 75-90 units. By Shore A.
5.6.5 Methods for installation and / or lining designs should exclude the possibility of their displacement during the transportation and operation of products.
5.6.6 The design of the linings should not prevent air circulation over the inner surface of the glazing fold.
5.6.7 With the coincidence of the installation site of the lining with the head of the fastening screw, the lining is not allowed.
5.6.8 On any side of the glass package, it is recommended to install no more than two support linings.
5.6.9 The distance from lining to the angles of double-glazed windows should be, as a rule, 50-80 mm. With a width of the glass package, more than 1.5 m is recommended to increase this distance to 150 mm.
5.6.10 The main schemes for the location of support and remote linings during installation of double-glazed windows, depending on the type of opening window blocks, are shown in Figure 5. In the balcony door blocks and in products with enhanced locking devices, it is recommended to install additional linings in locations.
Figure 5 - Schemes for the location of support and distance linings when mounting double-glazed windows, depending on the view of the opening of the window blocks
Types of opening window blocks: A - unopened; b - swivel-folding; in - swivel (swing); g - folding; d - suspended; e - installation of linings in curly window blocks; G - Support lining; C - remote lining
5.6.11 Opaque fillings Polyblet-door blocks (fililenies) are recommended to be made from three-layer panels consisting of plastic or aluminum facing sheets with filling insulation. In the fillets of products intended for operation in unheated premises, the use of leaf or facing materials without insulation is allowed.
5.6.12 Installation of panels in the door canvases is made in accordance with the requirements for the installation of double-glazed windows.
5.6.13 Constructive solutions of fastening of glass windows, as well as panels of filling out opaque parts of the door canvase, should exclude the possibility of dismantling from the outdoor side.
5.6.14 The installation of double-glazed windows (glass), as well as the sealing of the objects of the flaps is made using elastic polymer sealing gaskets. It is allowed for fastening double-glazed windows from the inside the use of strokes with coeduated seal.
5.6.15 Sealing gaskets must be resistant to climatic and atmospheric influences.
5.6.16 The adjacent of sealing pads should be dense, preventing water penetration.
5.6.17 Sealing gaskets must be installed continuously throughout the perimeter of the defenses of the flaps and the glass. With a ring setting, the jacking jack must be in the upper part of the product. When installing gaskets with joints in the corners under 45 °, the junctions of the gaskets should be welded or glued down (except for the pads installed in the Brats). Corner beggars and welded joints of sealing gaskets for double-glazed windows should not have protrusions (discovering) causing concentrated loads on the glass windasters.
There is a violation of the continuity of the installation of gaskets in the coat of focus in structures involving self-detention of products, as well as in other cases provided for by constructive solutions and installed in the design documentation.
5.7 Requirements for amplifying inserts
5.7.1 The main PVC products profiles are enhanced by steel anti-corrosion coating inserts.
5.7.2 Form, wall thickness and moments of inertia of amplifying liners, as well as the maximum permissible sizes of sash using specific types of liners are set in technical documentation for the manufacture of products.
5.7.3 The amplifying liners must enter into the internal PVC profile cameras tightly, by hand, without the help of special devices.
5.7.4 When using white profiles, the amplifying liners are allowed not to install (except for the imposts) in the details of the products, the length of which is less than 700 mm. When using color profiles, as well as in the details of the window blocks of frost-resistant execution and in special cases, when it is required according to the documentation of manufacturers of PVC profiles, the installation of amplifying liners is mandatory in all parts of the products.
5.7.5 The thickness of the walls of the amplifying liners must be at least 1.2 mm, to enhance color and frost-resistant profiles, it is recommended to use the amplifying liners with a wall thickness of at least 1.5 mm.
5.7.6 The distance from the liner to the angle (end) of the reinforced details of the profiles must be within 10-30 mm. In the designs of products with a mass of double-glazed windows, more than 60 kg, as well as in reinforced products, it is recommended to use inserts, rooted at an angle of 45 °. Examples of installation of amplifying liners are shown in Figure 6.
Figure 6 - Examples of the installation of amplifying liners
The length of the amplifying liners of the imposses with their mechanical mounting to the box liners is determined by the connection design.
(Modified edition, POP. 2001)
5.7.7 Docking or breaking the amplifying liners in length within the same PVC profile is not allowed.
5.7.8 Each amplifying liner is attached to the non-personal side of the PVC profile at least two self-tapping screws (screws) on the regulatory documentation (hereinafter referred to as ND). The distance from the inner corner (weld) to the nearest place of installation of the self-tapping screw should not exceed 80 mm. The fastening step should be no more: 400 mm - for white profiles, 300 mm - for profiles of other species, as well as for frost-resistant profiles.
5.7.9 Steel amplifying liners must be protected by a zinc coating with a thickness of at least 9 microns according to GOST 9.303.
Pass and damage to the coating are not allowed.
5.8 Window Devices Requirements
5.8.1 In the manufacture of products, window instruments and fasteners are used specifically designed for use in window systems from PVC profiles.
5.8.2 Type, number, location and method for fastening locking devices and loops are installed in the working documentation, based on the size and weight of the opening items of the product, as well as the operating conditions of the window blocks. At the same time, the distance between hinges and locking points, as a rule, should not exceed 800 mm.
5.8.3 Mount The loop is recommended to produce self-tapping screws at least after two PVC walls of the profile with a total thickness of at least 4.5 mm or through one profile wall and an amplifying liner. If you need to drill holes for the screws, their diameter should be equal to the diameter of the central rod screw. With the mass of opening elements, more than 60 kg, as well as in balcony door blocks and reinforced products, the fastening of the loops is recommended to be produced into the amplifying liners.
5.8.4V Products It is recommended to use adjustable loops, instruments for a swivel opening, which provide slotted ventilation, as well as conducting an adjustable opening angle, using fuses from a random opening (including the position of the instruments in the ventilation mode). To provide a fixed gap between the lower profiles of the sash and the boxes, it is recommended to use guides (climbing) linings, rollers or special accessories.
5.8.5 Locking devices should ensure reliable locking of opening items of products. Opening and closing must occur easily, smoothly, without jamming. The handles and deposit devices should not spontaneously move from the "open" or "closed" position.
5.8.6 The designs of locking devices and loops should provide a dense and uniform crimping of gaskets throughout the seal contour in the rifles.
5.8.7 Window devices and fasteners must meet the requirements of GOST 538 and have a protective-decorative (or protective) coating according to GOST 9.303.
Window devices should withstand the operation of the loads attached to them and effort according to GOST 23166.
5.9 Design requirements
5.9.1 Corner compounds of PVC profiles of frame elements must be welded. The estimated strength of welded connections lead in the design documentation. To enhance welded compounds in the corners of the cloth of balcony blocks of more than 800 mm wide, the use of welded polyvinyl chloride liners connected by screws with amplifier inserts is recommended. An example of installing the liners is shown in Figure 7.
5.9.2 Expostect details are attached to adjacent PVC profiles of the box (sash) with steel or plastic fasteners, screws or screws. Examples of the attachment of the imposts are shown in Figure 8. It is allowed to use welded T-shaped and cross-shaped compounds of the Imposts. At the same time, the strength of the compounds should be not lower than the strength installed for angular compounds.
5.9.3 Corner and T-shaped profiles must be sealed. Sealing mechanical compounds of PVC profiles by weather-resistant elastic gaskets is allowed. Clauses up to 0.5 mm are allowed to be embedded with special sealants that do not deteriorate the appearance of products and ensuring the protection of the compounds from the penetration of moisture.
Figure 7 - Insert for amplifying angular connections
Figure 8 - Examples of attachment of the Imposts
5.9.4 Product designs should include a system of holes: to drain the cavity between the glass edges and false profiles; removal of water; wind pressure compensation; Reducing the heating of color profiles.
5.9.5 Each glazing field should have holes for draining the cavity between the glass edges and the folding profiles. Holes must be in the deepest parts of the folds and have no burrs who prevent water drainage. With medium sealing systems, the holes must be located in front of the average seal from the outside. In the lower sash profile, at least two holes with a maximum distance between them are 600 mm, in the upper profile at its length to 1 m - two holes, more than 1 m-three. Recommended hole sizes - a diameter of at least 8 mm or a size of at least 5 x 10 mm. The location of the holes should not coincide with the places of installation of lining under the glazing windows. In the walls of the opening profile should be shifted relative to each other by no less than 50 mm.
5.9.6 Bottom boxes and horizontal imposses must have at least two water-felted holes in size no less (5x20) mm, the distance between which should be no more than 600 mm. The waterproof holes should be shifted in the profile walls of at least 50 mm. Holes should not have burrs that impede the drain of water. With medium sealing systems, the slits must be located in front of the average seal from the outside. On the front surface of the opening box should be protected by decorative visors.
5.9.7 For systems with external and internal seals and for systems with three contours of seals when installing products at an altitude of more than 20 m in the upper horizontal box profiles, it is recommended to perform holes for compensating wind pressure in the cavity between the frame and sash. Holes to compensate for wind pressure must have a diameter of at least 6 mm or no less (5x10) mm in the upper box profile. With the length of the profile of the box up to 1 m, two holes are drilled, more than 1 m - three. To compensate for wind pressure, it is allowed to remove an outdoor seal on 30 mm long sections in the top profile of the box.
5.9.8 Functional openings should not pass through the walls of the main chambers of profiles.
5.9.9 In the case of the use of color profiles, it is recommended (for ventilation of external chambers in order to avoid overheating when exposed to sunlight), perform through holes through the walls of the exterior chambers of the profiles of sash and boxes with a diameter of 5-6 mm.
5.9.10 The number and location of all types of holes are installed in the working documentation. It should take into account the influence of water-feling holes on adjacent functions of products (sound, thermal insulation, etc.)
(Modified edition, POP. 2001)
5.9.11 The depth of pinching the glass package (glass) in the folding profiles, as well as the depth of pinching by the strokes should not be less than 14 mm.
5.9.12 Thresholds of balcony doors are recommended to protect with aluminum overlays that do not overlap water removal holes.
5.10 Completeness
5.10.1 Complete set of products When delivering them, the consumer must comply with the requirements established in the order.
5.10.2 Ready products must have installed devices, double-glazed windows, sealing gaskets and protective film on face surfaces. The product set may include doubtful, connecting and other profiles of various purposes according to GOST 30673. Accessories profiles that protruding the plane of the product of the locking devices, as well as decorative visors, is allowed to be supplied unmamotable complete with products. In coordination of the manufacturer with the consumer, separate transportation of double-glazed windows is allowed, while the consumer must be provided with a layer lining circuit for windows.
(Modified edition, POP. 2001)
5.10.3 The package should include a document on quality (passport) and instructions for the operation of products.
5.10.4 At the request of the consumer, the manufacturer provides it with a typical installation instruction on the installation of window blocks, as well as components of products for product care materials according to the requirements of the instruction manual.
5.11 Marking
5.11.1 Marking of products - according to GOST 23166.
5.11.2 Incoming product main profiles, window instruments and double-glazed windows must be marked in accordance with ND on this product.
6 Rules acceptance
6.1 Products should be accepted by the technical control of the manufacturer for compliance with the requirements of this Standard, as well as conditions defined in the contract for the manufacture and supply of products. Confirmation of the acceptance of products by technical control of the manufacturer is their marking, as well as the design of the acceptance and quality of products.
Products take parties. When accepting products at the manufacturer's enterprise, the batch takes the number of products made within one shift and decorated with one quality document.
6.2 Product quality requirements established in this Standard confirm:
input control of materials and components;
operational production control;
acceptable control of finished products;
control output tests of the batch of products conducted by the manufacturer's quality quality service;
periodic tests of products in independent test centers;
qualifying and certification tests.
6.3 The procedure for conducting input control and operational production control at workplaces is established in technological documentation.
In case the manufacturer's enterprise completes window blocks with component parts of its own manufacture, they must be accepted and tested in accordance with the requirements of the regulatory documentation for these products.
6.4 Acceptance control of the quality of finished products is carried out individually, with solid control. At the same time check:
exterior Products;
deviations of the size of the gaps under the opposition;
schedule opening elements;
deviation of the size of the distance between the nippers;
the presence and location of the holes;
work of window devices and loops;
the presence of a protective film on the facial surfaces.
Finished products that have passed acceptance control are labeled. Products that have not passed acceptance control at least one indicator are married.
6.5 Products should undergo control receiving tests, conducted by the manufacturer's quality service at least once in shift. At the same time control:
deviations of the nominal sizes and straightness of the edges;
strength of angular compounds;
requirements for installation of lining under windows;
requirements for installing sealing pads;
requirements for installing amplifying liners;
location and functioning of window devices;
requirements for the quality of welded seams;
requirements for appearance and presence of a protective film;
requirements for dimensions, number and location of functional holes;
requirements for labeling and packaging.
Tests are carried out on three samples.
In the event of a negative test result, at least one indicator performs a reassessment of the quality of products on a twoubted number of samples in terms of the indicator that had a negative test result. When re-detecting the inconsistency of the indicator, the established requirements controlled and the subsequent batch of products are subjected to solid control (disorder). With a positive result, continuous control is returned to the established procedure for receiving tests.
In the event of a negative result of the tests in terms of the strength of the angular compounds, repeated tests on the tweaking number of samples are carried out. In the unsatisfactory result of repeated tests, the batch is married, and the production of products stop until the cause of marriage is eliminated.
(Modified edition, POP. 2001)
6.6 Periodic tests on the operational indicators specified in 5.3.1-5.3.3 are carried out when making changes to the design of products or their manufacturing technology, but at least once every five years, as well as certification of products (in terms of indicators provided by the methods certification).
Qualification tests of products are carried out when producing products for production. Justified cases are allowed to combine qualification and certification tests.
Tests are carried out in independent test centers accredited for the right to conduct them.
6.7 The consumer has the right to conduct a control check for the quality of products, while observing the order of sampling and the test methods specified in this standard.
When accepting products by consumer party, the number of products shipped to a specific order, but not over 500 pcs, designed by one quality document.
By agreement of the parties, the acceptance of products by the consumer can be carried out at the manufacturer's warehouse, in the consumer warehouse or in another, specified in the contract for the supply, place.
6.9 Each batch of products must be accompanied by a document on quality (passport) according to GOST 23166.
6.10 Acceptance of products by the consumer does not exempt the manufacturer from responsibility when detecting hidden defects that led to the violation of the performance characteristics of products during the warranty service life.
7 Monitoring methods
7.1 Methods of input and production operational quality control are installed in technological documentation.
7.2 Control methods for acceptance control and receiving tests
7.2.1 The geometric dimensions of the products, as well as the straightness of the edges, are determined using the methods installed in GOST 26433.0 and GOST 26433.1. Limit deviations from the nominal sizes of product elements, the difference of lengths of diagonals and other dimensions are determined using a metal measuring roulette according to GOST 7502, a caliper of GOST 166, probe on ND. The limit deviations from the straightness of the edges are determined by the application of the calibration line according to GOST 8026 or the construction level with a flatness tolerance of at least a ninth degree of accuracy according to GOST 9416 to the parts under test and measurement of the greatest gap with the help of probe on ND. Measurements of linear dimensions should be made at the air temperature of products (20 ± 4) ° C. If you need to carry out measurements at other temperatures, the temperature change of linear dimensions of profiles should be taken into account: 0.8 mm / m for every 10 ° C of deviations from the specified temperature.
7.2.2 The limit deviations of the nominal size of the gaps under the outlook are checked with a set of probe. The clearances in the focus are determined by the caliper by measuring the adjacent sizes of the sections.
(Modified edition, POP. 2001)
7.2.3 Conducts in the conjugation of adjacent parts are determined by the dipstomy as the distance from the rib of the metal line according to GOST 427 applied to the upper mate surface, to the bottom surface.
7.2.4 The appearance and color of the products (including in places of welds) is estimated by comparison with standard samples approved in the prescribed manner.
The color difference, gloss and surface defects are distinguished by the naked eye from the distance (0.6-0.8) m with natural lighting of at least 300 lcs, are not allowed.
7.2.5 The density of adjustment and correct installation of sealing pads, the presence and location of linings, functional openings, window instruments, fasteners and other parts, color and absence of cracks in welded connections, the presence of a protective film, marking and packaging are visually checked. To determine the density of the adjuncting of sealing gaskets, the size of the gaps in the coarse and the degree of compression of the pads, which should be at least 1/5 of the height of an elaborate gasket. Measures produce a caliper. The density of the fit of sealing pads in closed steel coators is allowed to be determined by the presence of a continuous trail left by the coloring agent (for example, colored chalk), pre-applied to the surface of the gaskets and easily removed after the control.
7.2.6 Determination of the strength (carrier capacity) of angular welded connections for testing the strength of angular welded connections apply the load application schemes shown in Figure 9.
Figure 9 - Load application schemes when determining the strength of angular welded connections
1 - support; 2 - focus (for the B - carriage scheme); 3 - sample; 4 is a load of the load application; 5 - removable attachment clamps
Procedure for testing - according to GOST 30673 with the following additions.
Welded seams are cleaned according to the adopted technology of manufacturing window blocks.
Samples are tested with amplifying liners inserted into them.
The magnitude of the loads take 5.3.3, the control method is non-destructive, excerpt under load - at least 3 minutes.
The test result is recognized as satisfactory if each sample has stood up the load without the destruction and formation of cracks.
7.2.7 The operation of the window instruments is checked by five-volume opening-closing of the material elements of the product. In case of detection of deviations in the window, the window devices produce their adjustment and re-test.
7.3 Control methods for periodic tests.
7.3.1 The strength (carrying capacity) of angular welded compounds is determined by 7.2.6.
When conducting tests, the use of other load schemes and test equipment is allowed. In this case, testing techniques, including the processing of results, must be correlated with the test method of 7.2.6.
7.3.2 The reduced heat transfer resistance is determined according to GOST 26602.1.
7.3.3 Air permeability is determined according to GOST 26602.2.
7.3.4 Soundproofing is determined according to GOST 26602.3.
7.3.5 The total transformation coefficient is determined according to GOST 26602.4.
7.3.6 Resistance to static loads is determined according to GOST 24033.
7.3.7 Durability indicators (including the resistance to climatic and atmospheric loads), the reliability of window instruments, as well as the efforts attached to the window instruments, are determined by the methods approved in the prescribed manner.
8 Packaging, Transportation and Storage
8.1 Product packaging should ensure their safety during storage, loading and unloading operations and transportation.
8.2 The instruments that are not installed on the products must be packed in a polyethylene film according to GOST 10354 or another packing material that ensures their safety is firmly tied and set complete with products.
8.3 Opening flaps of products before packaging and transportation should be closed on all locking devices.
8.4 Products are transported by all types of transport in accordance with the rules for transporting goods acting in this type of transport.
8.5 When storing and transporting products, their protection against mechanical damage, impact of atmospheric precipitation, significant fluctuations in temperature and direct sunlight should be ensured.
8.6 When storing and transporting products, it is not allowed to put them on each other, it is recommended to install gaskets from elastic materials between the products.
8.7 products are stored in a vertical position at an angle of 10-15 ° to vertical on wooden lining, pallets, or in special containers in indoor rooms without direct contact with heating devices.
8.8 In the case of a separate transportation of double-glazed windows, the requirements for their packaging and transportation are installed according to GOST 24866.
9 Manufacturer's guarantees
9.1 The manufacturer's enterprise guarantees the compliance of products to the requirements of this standard, subject to the consumer of the rules for transportation, storage, installation, operation, as well as the scope of application installed in the regulatory and project documentation.
9.2 Warranty period of storage of products - 1 year from the date of shipment of the product by the manufacturer.
9.3 Warranty service life of products is established in the contract for the supply, but not less than 3 years from the date of shipment of products by the manufacturer.
Appendix A (Reference) Terms and Definitions
This standard uses the following terms with appropriate definitions.
The profile system is a set (kit) of PVC profiles and component elements, combined into a complete constructive system designed by design documentation.
Profiles - details of window blocks made by extrusion, with specified forms and sizes of section.
Profile width is the greatest size between the front outer and the inner surfaces of the profile.
The height of the profile is the largest cross-sectional size of the profile in the direction perpendicular to the profile width.
The camera is a closed inner cavity (cavity system) of the PVC profile, located perpendicular to the direction of the heat flux. The chamber can consist of a row of subcarrum separated by partitions. Cameras and subcamers can perform various specified functions, for example, to set the amplifying liners or as self-detention channels.
Falk - part of the profile surface formed by the protrusion of one of its parts.
Faltsuluft - the distance between the sash and the box installed on the basis of the conditions of the normal functioning of the locking window devices.
The imposition is a place of connection of the sash with the box bars (main fitter), with an impost (an exemption) or with a sash (insensiable, shylpovaya beam).
Flavar - the protrusion in the node of the gunner, formed by the protruding part of the box (sash) and overlapping the sash (box) by the size of the size in the focus under the anthew.
A amplifying liner is a profile steel element installed in the inner chamber of the main profile for perception of operational loads.
Profile Combination - Conjugate Profile Connection Node (for example, the box profile is a staple profile; an impost profile is a sash profile with a stapper; Folding profile with shill and stroke - sash profile with stroke).
The main profiles are profiles of boxes, sash, imposses, plops that perform a strength function as an integral part of the window and balcony door structures.
Protunny profiles - profiles that do not perform a strength function as an integral part of window and balcony door structures.
Strokes (glass layouts) - Probor profiles intended for fastening the glass package.
The strokes are allowed to be made with a coextruded sealing gasket.
Connecting profiles (connectors) - profiles intended for blocking window and balcony door boxes with each other in constructions consisting of two or more products. Connectors can connect boxes under different angles and are selected based on strength requirements.
Expansion profiles (extends) - profiles intended to increase the height of the window box profile.
Hill - profiles intended for membership of the glazing fields of sash.
Decorative lining - Overhead decorative profiles, glued on the glass package from the inner and outdoor side and forming a false binding.
Films - profiles intended for removal of water from window design.
Facing profiles - profiles for finishing window slopes (corners, platbands, nachets, etc.). Facing profiles can form different systems.
Adjustable ventilation is the organization of ventilation of premises with various multiplicity of air exchange due to structural solutions of products.
Self-mention is a system of limited air exchange through profile chamber channels or through the climatic valves built into window blocks in order to regulate air humidity in the room and prevent condensate falling on the inner surfaces of the windows.
Durability is a characteristic of products that defines their ability to maintain operational qualities during a specified period, confirmed by the results of laboratory tests and expressed in the conditional years of operation (service life).
The definitions of the main parts, the size and functional zones of profile combinations are shown in Figures A.1 and A.2.
Figure A.1 - Basic details of profile combination
1 - box; 2 - laying outdoor sealing; 3 - basic lining; 4 - reference lining; 5 - the outer sealing gasket of the glass package; 6 - the internal sealing gasket of the glass package; 7 - double glass; 8 - Strapboard; 9 - reinforcing liner sash; 10 - sash; 11 - gasket internal seal; 12 - Enhanced Box Insert
Figure A.2 - Main sizes and functional areas of parts combination of profiles
A - height of the combination of profiles; A1 - the height of the sash profile; A2 - the height of the box profile; B - the width of the profile combination; B1 - Folding profile width; B2 - Box profile width; a1 - the size of the Falzloft (the clearance in the focus); A2 - the size of the action under the opposition; A3 - the height of the fold (quarter) of glazing; A4 - the height of the jamming of the glass package; B1 - the size of the gap under the outlook; B2 - glass thickness
Documentation for the manufacture of window and balcony door blocks from PVC profiles must contain the following data:
B.1 Window and Door Blocks
In the design description should be given:
methods and window opening schemes;
methods for calculating basic and functional sizes;
tables (diagrams) of the maximum permissible sizes (proportions) of the sash;
types and dimensions of used amplifying liners depending on the size of the sash, frames, imposses, riglels;
drawings of the water removal of water removal, drying out the glazing, wind pressure compensation indicating their number and sizes;
the number and location of locking devices;
additional requirements for windows from color profiles.
B.2 PVC profiles:
cross-section of profiles with the indication of their functions and division to the main and challenges, articles of profiles;
main and functional profiles;
cross sections of combinations of profiles with basic sizes;
information about the physicomechanical characteristics and durability of PVC profiles.
B.3 Amplifying liners:
material;
type and thickness of the anti-corrosion coating;
cross sections with basic sizes;
moments of inertia (e x j),
B.4 Sealing pads:
material, dimensions, sections, recommended requirements.
B.5 glazing:
table with possible combinations of double-glazed designs, sealing gaskets and staps;
scheme of installing lining under glazing.
B.6 Compounds of profiles (angular, impressory, etc.):
for welded compounds - the estimated strength for all major profiles;
for mechanical connections - a description of connecting parts, amplifiers, fasteners, sealing gaskets and sealants.
B. 7 Window devices and loops:
opening options;
designation of various types of window devices;
location of instruments and loops;
limitations by weight and sizes;
characteristics of protective and decorative coating;
conditions for adjusting locking devices and loops.
B.8 Technological documentation on the manufacture of windows:
Technological documentation for the manufacture of windows should include technological process cards, technological regulations, including quality control regulations, other necessary documents.
B.9 Typical Instructions for Installing Products
B. 10 Instructions for use of products
General requirements for the installation of products are given in Appendix G.
Figure B.1 - Functioning system
1 - waterproof holes; 2 - holes for drying the cavity between the glass edges and false profiles; 3 - holes for compensating wind pressure; 4 - Holes for ventilation of external chambers of color profiles
Figure B.2 - Location of functional holes
Figure V.Z - System of intra-reproed channel self-fation
1 - the gap between the box and the sash through which the outer air enters the chamber before average seal. Outdoor seal is installed only in the top bar of the box; 2 - a special ventilation chamber in the top bar of the box, through which the air penetrates the cavity between the box and the sash behind the internal seal; 3 - the system of displaced holes in the sash through which the air penetrates the inside of the room; 4 - sound-absorbing pillows on the ends of the ventilation chamber in the top bar of the box
G.1 Requirements for installation of products set in project documentation for construction objects, taking into account the design options adopted in the project, the progress of the adjustment of products to the walls calculated on the specified climatic and other loads.
G.2 Installation of products should be carried out by specialized construction firms. The end of the installation work must be confirmed by an act of acceptance, which includes the warranty obligations of the manufacturer of work.
G.3 At the request of the consumer (Customer), the manufacturer (supplier) of products should provide it with a typical instruction on the installation of window and balcony door blocks from PVC profiles, approved by the manufacturer of the manufacturer and containing:
drawings (schemes) of typical mounting nodes of adjoining;
a list of materials used (taking into account their compatibility and temperature modes of application);
the sequence of technological operations on the installation of window blocks.
Figure G.1 - Example of the mounting unit of the window block
1 - window box; 2 - a foampeller; 3 - sealing gasket; 4 - mounted dowel; 5 - Window board
G.4 When designing and executing pricing nodes, the following conditions must be met:
the sealing of the mounting gaps between the products and slopes of openings of wall structures should be throughout the perimeter of the window dense, hermetic, designed to withstand climatic loads outside and operating conditions indoors.
An embodiment of the mounting unit of the window block is shown in Figure G.1;
the design of the adjoining nodes (including the location of the window block in the depth of the opening) should prevent the formation of cold bridges (thermal bridges), leading to the formation of condensate on the inner surfaces of window openings;
operating characteristics of the structures of adjoining assembly (heat transfer resistance, sound insulation, air and water permeability) must meet the requirements established in the construction norms;
parosolation of seams from the premises should be more dense than outside;
the design of the adjoining nodes should ensure reliable removal of rainwater and condensate outward. Moisture penetration is not allowed inside wall structures and premises;
when the installation of mounting gaps should be selected, the operational temperature changes of the overall dimensions of products should be taken into account.
In order to increase the reliability of the insulation of the mounting unit, the use of window blocks with a width of a box of at least 80 mm is recommended.
(Modified edition, POP. 2001)
G.5 As fasteners for mounting products, apply:
flexible anchors complete with screws and dowels;
construction dowels;
mounting screws;
special mounting systems (for example, with adjustable mounting supports).
Variants of assembly mounting nodes are presented in Figure G.2 and are selected depending on the design of the wall.
Figure G.2 - options for assembly mounting
a - assembly attachment assembly dowel; B-node fastening with a construction screw; B - attachment assembly with anchor plate
It is not allowed to use for fastening products of sealants, adhesives, foampelters, as well as construction nails.
G.6 Window blocks should be installed in terms of level. The deviation from the vertical and horizontal sides of the boxes of mounted products should not exceed 1.5 mm per 1 m length, but not more than 3 mm on the height of the product.
G.7 The distance between the fasteners during the installation of white products with profiles, reinforced steel liners, should not exceed 700 mm, in other cases - not more than 600 mm (Figure G.3).
Figure G.Z - Location of fasteners
mounting point to the wall
(Modified edition, POP. 2001)
G.8 To fill the mounting gaps (seams), silicone sealants are used, pre-compressed sealing ribbons (compression tapes), insulating polyurethane foam cords, foampelters, mineral wool and other materials having a hygienic conclusion and ensuring the required operational indicators of the seams. Penoyepletellers should not have bitumenting additives and increase their volume after the completion of the installation work.
G.9 For the transfer of loads in the plane of the window (weight) of the product on the construction design, carrying pads from polymer materials with hardness of at least 80 units are used. By Shore A or from solid wood. For fixing the position of the window block in the wall, spacer pads are used.
With multi-layer wall structures, when the window unit is installed in the insulation zone, the load should be transmitted to the carrier part of the wall.
Wooden wedges used for temporary fixation of products during the installation process must be removed before sealing the mounting seams.
G.10 \u200b\u200bIn the case of mounting blocking of window blocks with each other or with balcony door blocks, the combination of products should be made through special connecting profiles that can have amplifying liners to increase the strength characteristics of products. The compound must be dense, eliminating the purge and penetration of moisture compensating for the temperature expansion of the products.
Options for the blocking node of the window and balcony door blocks are shown in Figure G.4.
G.11 Removal of the protective film from the front surfaces of profiles should be made after installation of products and finishing of the assembly opening, taking into account that the duration of the exposure to sunlight on the protective film should not exceed ten days.
Figure G.4 - Example of the blocking node of the window and balcony door block
1 - window block; 2 - Door balcony unit; 3 - tie screw; 4 - silicone sealant; 5 - Nachchelik
Appendix D (Reference) Information about Standard Developers
This standard was developed by the Working Group of Specialists in the composition:
N.V. Swedes, Gosstroy Russia, head;
V.A. Tarasov, CJSC "Kve-window technology";
H. Scheitler, "Kve GmbH";
Yu.P. Alexandrov, OJSC TsNIipromzdania;
T.V. Vlasov, CA Window and Door Technology;
V.A. Lobanov, Niizf Rasn;
V.G. Milkov, S.I. Tikhomirov, the NUPC "Interregional Institute of Windows";
B.C. Savich, GP CNS.
Keywords: window blocks, door balcony blocks, PVC profile, profile system, adder, floating, amplifying liner, sealing gaskets, self-mention
It is mistaken to think that knowledge of state standards governing the manufacture and installation of plastic windows should be interested in only manufacturers and installers of window structures from a plastic profile.
Increased demand for glazing with the use of RAM from PVC sometimes gives rise to unscrupulous offers. Construction companies, of course, will not allow plastic windows to be installed, in the manufacture of which the current GOST did not follow, because they know that not compliance with the current rules will lead to the refusal of the admission commission to issue permission to introduce an object into operation.
For a private person, knowledge of guests regulating the production and rules for installation of PVC windows will help to control the ordered window structures at the design, manufacture and installation phase. It is important when replacing old window blocks in multi-storey housing, but especially when building your own home. Compliance with state standards significantly extends the service life of the window glazing, determines the warranty period for installation work, so if they are not compliance, you have the right to warranty service.
Correctly set the window only if the technological standards of its manufacturing were observed. The reliable manufacturer has certificates of compliance with the requirements of state standards.
Existing GOSTS to install windows
The norms of the new GOST R 56926-2016 were systematized and united in all the GOST, SNIP and technical standards operating on November 1, 2016, considering the PVC window as a structural element of a multi-storey residential building. These regulations do not apply to the construction of private housing.
The new state standard lists the sectoral state standards current current standards that regulate the production and installation of plastic window blocks:
- characteristics of plastic window structures - GOST 30674-99;
- general requirements for windows and balcony blocks for various purposes - GOST 23166-99;
- That on the manufacture and installation of construction glass windows - GOST 24866-99;
- requirements for sound and thermal insulation, ventilation products - GOST 26602.2-99, 2602.1-99 and 26602.3-99;
- requirements for the characteristics of the profile, components and accessories (windowsides, slopes, naschelniks, platbands, etc.) - GOST 30673-99;
- installation technology with the use of vapor-permeable self-seeping tapes when performing mounting seams - GOST 52749-2007;
- the insulation technology of the installation seams of the adjunct - GOST 30971-2012 acts instead of outdated GOST 30971-2002.
Mounting Types of State Standard
Settings are classified depending on the method of fastening the product in the opening. The correct installation involves only two types of fastening: with the help of self-tapping screws directly through the plastic frame profile and using fittings, if it is mounted in the model.
In the first case, you can correctly install the window even independently, having a small experience and reading the applicable instructions. The second method requires a more professional approach.
Technological map of Montaja
Mounting cards of each company may differ, but the main sections must correspond to a typical technological instruction and include the parameters of the window blocks (the size of the windows in width and height, the profile parameters in mm), the characteristics of the windows, the organization and installation technology, including circuits of assembly seams, quality control With permissible deviation limits, operating conditions, TB requirements.
TTK usually provides the following order when installing PVC windows in accordance with current standards:
- measurements;
- preparatory work;
- framing by one of 2 types;
- drain installation;
- assembly window;
- filling the gaps;
- installing the window sill.
Determining the correct size of the window opening is 50% of the installation quality and the warranty of a long service life of the window design due to the timely elimination of the distortion. The size of the window is determined taking into account the mounting gaps established by state standards.
After fastening the frame in one of the ways to special bars, its fixation using wedges and alignment with special substrates produce fasteners (anchors, screws).
Requirements for waterproofing include its marking and subsequent testing for adherence to geometry and strength. After mounting the drain, the window block is assembled.
An important rule of installation is to comply with the technology of filling the gaps in accurately in accordance with state standards, which provide for the following order:
- stagnation throughout the internal perimeter frame of the steamproof waterproofing tape;
- processing of external seams by a membrane strip of psuli - self-separating sealing tape;
- filling the gaps of foam for different climatic zones.
The insulation of the adjustment mounting seam should be carried out according to the requirements of the State Standard 30971-2012, which include 3-4 layers with different functions: heat and sound insulation, moisture diffusion from the seam, vaporizolation.
If the insulation of the seams of the adjunct is made correctly, the room will be reliably protected from the penetration of moisture, sounds, drafts, dust, and double-glazed - from the formation of condensate, which in turn will significantly extend the service life of products.
Installing the windowsill - the final stage. To correctly install this item, it is necessary to take into account the requirements of the State Standard on the permissible endowment on the walls, its bias and sealing seals.
The warranty period when installing according to the State Standard
If you are thinking about how to install the PVC window, keep in mind that the installation warranty is issued only subject to all requirements of state standards. If you are not sure to handle this professional work, it is better to entrust its specialists.
Long-term glazing service largely depends not only from the manufacturer. Proper operation also affects the service life of the product. Usually after installation instruction manual, and serious firms offer their own instructions for various models.
Installing plastic windows according to GOST and proper operation - a guarantee of their long service without serious damage for 50 years.
Polyvinyl chloride profiles for window and door blocks.
Technical conditions
GOST 30673-2013
Group Ж35
Interstate standard
Polyvinyl chloride profiles for window and door blocks
Technical conditions
Polyvinylchloride Profiles for Window and Door Blocks. Specifications.
ISS 83.140.01
Date of introduction 2015-05-01
Preface
Objectives, basic principles and the main order of work on interstate standardization are established "Interstate standardization system. Basic provisions" and "interstate standardization system. Standards of interstate, rules and recommendations on interstate standardization. Development, adoption, applications, updates and cancellations"
Information about standard
1 Developed by the Union of Manufacturers of Polymer Profiles (SPPP)
2 Submitted by the Technical Committee on Standardization TC 465 "Construction"
3 Adopted by the Interstate Council for Standardization, Metrology and Certification (Protocol of November 14, 2013 N 44)
4 by the order of the Federal Agency for Technical Regulation and Metrology of October 22, 2014 N 1372-ST Interest Standard GOST 30673-2013 was introduced as a national standard of the Russian Federation from May 1, 2015
5 This standard corresponds to the European Regional Standard EN 12608: 2003 Unplasticized Polyvinylchloride (PVC-U) Profiles for the Fabrication of Windows and Doors - Classification, Requirements and Test Methods (Polyvinyl chloride profiles (PVC-U) without plasticizer, designed for the manufacture of windows and Doors. Classification, Technical Requirements and Test Methods) in terms of tolerances on wall thicknesses, methods of testing raw materials and PVC profiles.
Information on the changes to this standard is published in the annual information indicator "National Standards", and the text of the amendments and amendments are in the monthly information indicator "National Standards". In case of revision (replacement) or the cancellation of this Standard, the appropriate notification will be published in the National Standards Monthly Information Index. Relevant information, notification and texts are also posted in the public information system - on the official website of the Federal Agency for Technical Regulation and Metrology on the Internet
1 area of \u200b\u200buse
This standard applies to polyvinyl chloride profiles (PVC profiles) used in the manufacture of window and door blocks (hereinafter referred to as the text profiles) produced by the extrusion method from the composition based on non-controlled polyvinyl chloride.
This standard establishes technical requirements, control methods, profile acceptance rules.
This standard does not apply to profiles subjected to additional processing by the method of staining.
2 Regulatory references
This standard uses regulatory references to the following interstate standards:
GOST 166-89 (ISO 3599-76) caliper. Technical conditions
GOST 427-75 Metal measuring rules. Technical conditions
4.2.13 Welded angular profile connections must have the necessary strength and withstand the action of the destructive loads calculated according to the application B and the manufacturer's technical documentation, while the load values \u200b\u200bmust be at least the values \u200b\u200bshown in Table 6 (the load application scheme is shown in Figure 4 *). For tests use unnecessary angular compounds.
________________
* The text of the document corresponds to the original, in the paper original Figure 4 is not given.
Table 6 - values \u200b\u200bof destructive loads when testing welded connections
4.2.14 The values \u200b\u200bof the resistance of the heat transfer of the profile combination (recommended indicator) with the sealing gaskets and the amplifying liners for various types of profiles are shown in Table 3. In the event that when testing the heat transfer resistance, the profile combination cannot be thermal effect directly on the surface of the profiles (for example , when testing window blocks with a complex stamp of double-glazed windows in the sash), it is recommended to use the estimated software method.
4.2.15 The facial surfaces of the main profiles must be covered with a protective film that protects them from damage during transportation, as well as in the production and installation of window and door blocks. The width of the protective film is installed in the working documentation of the manufacturer.
Removal of the film should occur freely, by hand, without the help of auxiliary devices. After removing the protective film, the appearance of products must comply with the requirements of this standard.
4.2.16 Cooperded sealing pads must be resistant to atmospheric influences and meet the requirements and.
4.3 Requirements for materials
4.3.1 Materials, products and raw materials used for making profiles must meet the requirements of standards, technical conditions and contracts (contracts) for the supply.
4.3.2 Requirements for the composite mixture for extrusion are established in the technical documentation for the manufacture of profiles. When using a secondary material in a composite mixture in an amount of more than 25%, it is necessary to check the quality of the mixture according to the current regulatory and technical documentation for testing profiles using the secondary material.
4.4 Safety Requirements
4.4.1 Operating and storage profiles should not have the harmful effect on the human body and the environment. Profiles must have a sanitary and epidemiological conclusion. When the formulation of the extruded mixture should be repeated hygienic assessment of products.
4.4.2 In the production of profiles, as well as when they are stored and processing, it is necessary to comply with the requirements of the rules of fire and electrical safety, sanitary standards, labor safety standards (SSBT), current safety regulations and safety rules.
4.4.3 Production premises must be equipped with a supply and exhaust ventilation system. The maximum permissible concentrations of harmful substances in the air of the working area, the order and frequency of their control are established according to the regulatory documentation of the health authorities.
4.4.4 On all technological operations and production processes should be developed and approved in the prescribed manual for safety instructions (including loading and unloading, transport operations, as well as operations related to the operation of production equipment).
4.4.5 Fire and technical indicators of profiles are determined according to and.
Fire and technical rates of profiles confirm the relevant tests in test centers (laboratories) accredited to the right of them.
4.5 Environmental Protection Requirements
4.5.1 Profiles must be environmentally friendly. In the processes of processing, transportation, storage and operation of profiles (and materials for their production) should not be separated into the surrounding medium toxic substances in concentrations exceeding the permissible norms.
4.5.2 Disposal of waste disposal is produced by their industrial processing in accordance with the terms of the current regulatory and legal instruments.
4.6 Marking
4.6.1 For each main profile must be applied to the laying labeling no more than every 1000 mm along the entire length of the profile.
The labeling should be applied on the surface of the profiles in such a way that its visual control is provided.
It is allowed to apply marking in the profile zones available to visual control after dismantling the glass package or filling the door canvase. Auxiliary and challenges are allowed to be labeled on the package (the label in this case should include information on 4.6.3).
4.6.2 The profile marking must be waterproof, clearly distinguishable and contain:
The name of the brand of manufacturer;
Information about whether or not the secondary material is applied;
The manufacturer code that allows you to restore the origin of the product (for example, the date, the number of technological equipment and / or the party number).
Example - XXX - GOST 30673 - R - 12 04.17 - 38 - 2.
The following optional data may be included in the labeling:
View / code profile;
Mark confirmation mark.
It is allowed not to be stailed in the marking word "profile".
It is allowed to include additional information in the marking in accordance with the requirements of the technical documentation of the manufacturer or the terms of the contract for the supply.
4.6.3 for each package (pack, pallet, pallet) profiles attach the waterproof label with marking, which should include:
Symbol of the profile;
Number of profiles (pcs.);
Profile length, (m);
Packing date;
Package number (Reception).
5 Rules acceptance
5.1 Profiles must be accepted by the technical control of the manufacturer.
Profiles take part. The parties consider the number of profiles of one article made on one technological line in the amount of no more daily production.
5.2 The quality of raw materials for the manufacture of PVC profile is confirmed by implementing input control. Input control is produced by parameters specified in the Appendix G.
5.3 The quality of the profiles established in this standard is confirmed by the input control of raw materials, operating production control, control acceptance tests of a batch of products conducted by the manufacturer's quality service, periodic and certification tests in independent centers.
5.4 Acceptance tests
5.4.1 Acceptance tests conducts quality service (laboratory) of enterprises - manufacturer of profiles.
5.4.2 To check the compliance of the profiles, the requirements of this standard from each batch by random selection by at least five profiles on which they check the labeling, length, quality of the end of the ends, the presence of a protective film. It is allowed to carry out profile selection directly from the technological line.
5.4.3 Of the selected profiles are cut out at least five samples with a length (1000 + 5) mm to test the limit deviations from the form.
5.4.4 After checking in 5.4.3, samples are cut out of meter profile segments to determine physicomechanical indicators (clauses 5-8 of table 7), mass, appearance and limit deviations of the geometric size of the section. The number and sizes of samples, as well as the procedure for testing, are shown in section 6.
Table 7 - Indicators controlled at acceptance control and periodic tests
| Name of the indicator | Standard clause | Type of test | Test frequency | ||
| Demand | Test method | Tests for acceptance control | Periodic tests | ||
| 1 Profile Marking, Presence of Protective Film | 4.2.15 | 6.2 | + | - | Each party |
| 2 Sizes, shape tolerances and limit deviations from nominal sizes | 4.2.1-4.2.5 | 6.3 | + | - | Also |
| 3 Weight 1 m length | 4.2.2 | 6.4 | + | " | |
| 4 indicators of the appearance, (including color according to standard samples) | 4.2.8-4.2.10 | 6.5 | + | - | " |
| 5 Changing linear dimensions after thermal exposure | 4.2.6 | 6.6 | + | + | " |
| 6 heat resistance | 4.2.6 | 6.7 | + | + | " |
| 7 Strike Resistance | 4.2.6 | 6.8 | + | + | " |
| 8 Strength of angular welded connections | 4.2.6 | 6.9 | + | + | " |
| 9 Temperature Softening by Vika | 4.2.6 | 6.10 | - | + | Once every three years |
| 10 Strength and modulus of elasticity when tensile | 4.2.6 | 6.11 | - | + | Also |
| 11 Sharpy Shock Viscosity | 4.2.6 | 6.12 | - | + | " |
| 12 Color colorimetric characteristics (coordinate method) | 4.2.9 | 6.13 | - | + | " |
| 13 Resistance to UV irradiation | 4.2.6, 4.2.11 | 6.14 | - | + | " |
| 14 Clutch strength of decorative laminated coating | 4.2.6 | 6.18 | - | + | " |
| 15 Profile durability | 4.2.12 | - | + | ||
| 16 The heat transfer resistance of the profile system | 4.2.14 | - | + | When producing production, then - when changing the formulation | |
Notes 1 The main profiles are verified by all indicators provided for in this table; Auxiliary and fair profiles - on labeling, sizes, appearance, mass, change of linear dimensions, heat resistance. 2 The manufacturer has the right to expand the requirements of the table to control the quality in its technical documentation (for example, supplement color control in acceptance tests by the coordinate method; apply the instrument method for determining the gloss, etc.). |
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5.4.5 When obtaining unsatisfactory test results, at least one of the audited indicators on it is carried out by repeated tests of a doubled number of samples selected from other profiles of the same batch. Upon receipt of unsatisfactory results of repeated tests, the acceptance profile batch is not subject to.
5.5 Periodic and Typical Testing
5.5.1 Periodic tests are carried out when changing technology (formulation) and profile designs, but at least once every three years.
5.5.2 Sampling for testing - 1.4.2, 5.4.3.
5.5.3 Periodic and typical tests are carried out in test laboratories (centers) accredited for the right to conduct them.
5.5.4 The reduced resistance to heat transfer profile combination is recommended to be determined by conducting typical tests when producing, making changes to the design of profiles or an amplifying liner.
5.5.5 The durability of profiles (including type under the operating conditions) is determined by conducting typical tests when producing or changing technology (recipes) of manufacturing profiles.
5.5.6 The consumer has the right to conduct a control check for the quality of profiles, while observing the established sampling procedure and test methods specified in this Standard. In the case of disagreements, when assessing the color and gloss profiles with a reference method with a benchmark, these indicators should be evaluated using instruments.
5.5.7 Each batch of profiles must be accompanied by a document on the quality (passport), which indicates:
Name and address of the manufacturer or its trademark;
Name and address of the supplier (seller);
Symbol of profiles;
Party number and / or change of manufacture;
Shipping date;
The number of profiles in pieces and (or) in meters, packs (pallet, pallets);
Designation of this standard;
Warranties of the manufacturer and other requirements (at the discretion of the manufacturer).
The document on quality should have a sign (stamp) confirming the acceptance of the product batch by technical control of the manufacturer.
It is allowed to accompany one vehicle, which includes several profile brands, one quality document.
In export-import operations, the content of the accompanying document on quality is specified in the contract for the supply of products.
6 Test Methods
6.1 General
6.1.1 Profiles after manufacture and prior to carrying out receiving tests must be supplemented at a temperature of (21 ± 4) ° C for at least 2 hours. Before conducting periodic tests, as well as if the profiles were stored (transported) at a temperature other than Test temperatures, they are kept under the tests at a temperature of (21 ± 4) ° C during the day.
6.1.2 Tests (preparation for testing) profiles, if there are no other indications, carried out at a temperature (21 ± 4) ° C.
6.1.3 Sampling for testing samples are carried out according to 5.4.2-5.4.4. Sampling for periodic tests is carried out from a batch of profiles that have passed acceptance tests.
6.1.4. Tests are allowed to apply test equipment and measuring instruments not specified in this section if their use satisfies the established requirements for measurement errors and test conditions.
6.1.5. When accepting testing tests, the control results are logged in in which the subjective designation of the profile is indicated; view, mode and test result; Part number (dates) of manufacturing and testing samples; Signature and surname of the test. Storage of test results in electronic form is allowed.
6.2 Definition of labeling
The labeling and the presence of a protective film is verified visually, and the conditions for removing the film are manually. Marking control and protective film is allowed to be carried out on the process line.
6.3 Definition of sizes and shapes
6.3.1 Measurement Means:
Ruler according to GOST 427;
Torilization plate according to GOST 10905.
When monitoring the size and form of profiles are guided by the requirements and.
6.3.2 The length of the profiles is measured on five dimensional segments of the tape measure.
The test result is considered positive if each measurement result meets the requirements 4.2.1.
6.3.3 Deviations from the shape of the profile are determined on three meter samples. For the result of measuring each parameter, the average arithmetic value of the measurement results of three samples takes. At the same time, the value of each result should be within the tolerances set in 4.15.
6.3.3.1 Deviations from straightness and perpendicularity of the walls of the cross section of the boxes are measured by the dipstick, determining the largest gap between the surface of the profile and the side of the square (see Figures 1A, 1B).
To determine the deviations from the parallel, the front wall walls of the cross-section profile use two metal rules, which pressed the ribs one over the other perpendicular to the longitudinal axis of the sample (see Figure 1B). Measure the distances between the ribs of the lines of the calipers per 100 mm of length. The deviation from the parallelism of the facial walls is determined as a difference between the greatest and the smallest dimensions. Measurements are carried out at three points along the length of the sample. For the measurement result for each sample, the value of the greatest deviation is taken.
Instead of metal line, it is allowed to use two calibrations of 90 °.
6.3.3.2 To determine deviations from the rectinity of the profile side of the profile, the sample is applied alternately by all the outer surfaces to the calibration plate and the distance between the profile and the surface of the test plate is measured. For deviation from straightness, the maximum value of this distance is taken [Figure 1G].
Note - For testing it is allowed to use the surface of any measurement tool (for example, a construction level according to GOST 9416) with a flatness tolerance of at least a ninth degree of accuracy according to GOST 24643.
6.3.4 The deviation of the cross-sectional size is determined on five profile segments of 50-100 mm long. The dimensions are measured at each end of the segment of the caliper.
It is recommended to monitor the deviations of the nominal sizes of cross-section of profiles using optical and other devices that ensure measurement accuracy of at least 0.1 mm. In this case, the length of the segments is set in accordance with the technical characteristics of the test equipment.
For the result of the test for each measurement parameter, the average arithmetic value of the measurement results is taken, and each result should not exceed the allowable limit deviations.
6.3.5 The procedure for determining the quality of the profile of profiles in the infiltration is set in the technical documentation of the manufacturer.
Δ a. - deviation from the straightness of the face wall on the cross section of the profile;
Δ b. - deviation from perpendicularity of the external walls of the profile of boxes in cross section;
Δ h. - deviation from parallelism of the face wall of the profile on the cross section (Δ h.=h. 1 -h. 2);
Δ c. - deviation from straightness of the side of the profile length
Figure 1 - Determination of profile form deviations
6.4 Determination of mass 1 m profile
6.4.1 Tests Tests (measurements):
Laboratory scales according to GOST OIML R 76-1 general purpose error of measurement of not more than 0.1 g;
Metal ruler according to GOST 427 or another measuring instrument providing a measurement error of 1 mm.
6.4.2 Testing and Processing results
Measure actual length L. 1 and weigh the sample, determining its mass - M..
Mass 1 m profile M., g, calculated by the formula
M \u003d ML / L 1, (1)
where m. - Mass sample, g;
L. - the length of the sample, equal to 1 m;
L. 1 - the actual length of the sample, m.
Results round up to 1 g
For the result of the tests, the average arithmetic value of the test results of three samples is taken, while the value of each result must comply with the requirements 4.2.2.
6.5 Determination of appearance indicators
Exterior view of profiles (color, gloss, surface quality of 4.2.8) is determined visually by comparing with standard samples.
Tests are carried out on three samples with a length of at least 250 mm with a uniform illumination of at least 300 lux, directed at an angle of 45 ° to the surface of parallel samples.
Samples are considered by the naked eye from a distance of 0.5-0.8 m, the direction of the beam of sight should be perpendicular to the surface and the axis of the sample.
The test result is recognized as satisfactory if each sample corresponds to the established requirements.
6.6 Determination of the change of linear dimensions after thermal exposure
The change in linear dimensions after thermal exposure (heat shrink) is carried out according to the method "by risks", on three samples of length (220 ± 5) mm in the longitudinal direction with the following additions:
The distance between the needles of the markup pattern - (200 ± 0.2) mm;
Risks are applied to the front surfaces of the sample;
The sample is placed on a glass plate covered with a talc;
The temperature of thermal exposure - (100 ± 2) ° C, time - (60 ± 2) min.
Changes in linear dimensions of each sample should not exceed the set values.
6.7 Definition of heat resistance
6.7.1 Tests and auxiliary devices:
Thermoshkaf, providing temperature maintenance (150 ± 2) ° C;
The length meter with an error is no more than ± 0.5 mm;
Glass plate;
6.7.2 Test procedures and evaluation of results
Tests are carried out on three samples with a length of (200 ± 2) mm.
Samples are placed horizontally on the glass plate, pre-graded with talc, and placed in thermoshkaf, heated to a temperature (150 ± 2) ° C, for 30 minutes.
After thermostat, the samples are cooled in air for 1 hour.
The result of the tests is recognized as satisfactory if there are no damages (swollen, bubbles, sinks, cracks, bundles) on all surfaces of each sample).
Note - A positive test result is indirect confirmation of the fitness of the profile to the bending operation.
6.8 Determination of stroke resistance
6.8.1 Tests and auxiliary devices:
The device (Figure 2), which includes a guide, fixed on a tripod and providing a drop in a height (1500 ± 10) mm; Steel battles mass (1000 ± 5) g with a hemispherical shock surface with a radius (25 ± 0.5) mm; steel supports fixed on the foundation (table) weighing at least 50 kg;
Freezer, providing temperature maintenance up to minus 25 ° C.
1 - sample; 2 - pipe with an inner diameter (50 + 1) mm; 3 - Bohek; 4 - tripod; 5 - support; 6 - Fundam
Figure 2 - Device for determining the resistance of profiles to the blow
6.8.2 Preparation for testing
Tests are carried out on ten samples with a length of (300 ± 5) mm.
Prior to tests, samples of types of types III and IV (Table 1, 4.5) are kept in the freezer at a temperature of minus (10 ± 1) ° C, and the profiles of types I and II - minus (20 ± 1) ° C for at least 1 hour . The profile must be located in such a way that the strike of the booze occurred on the front wall, which is influenced by the climate effect (street), in the middle of one of the chambers closer to the axis of the center of gravity of the cross section of the profile indicated on the drawings of the cross sections of the profiles. Tests are carried out no later than 10 seconds after removing the sample from the freezer.
6.8.3 Test procedures and evaluation of results
Raise the batter and using the lock screw is installed at an altitude of 1500 ± 10 mm from the profile surface. Frequently falling on the sample freely. The batche must be fixed when the rebound is not allowed), then the bats are raised, and the sample is removed and inspected.
The sample is considered to be sustained the test if there are no cracks, destruction, bundles when inspection on its surface. At the point of the strike, dents are allowed on the sample surface. The result of the tests is considered satisfactory if the tests have sustained at least nine of ten tested samples.
6.9 Determination of the strength of angular welded connections
6.9.1 Tests and auxiliary devices:
Testing machine that provides forces from 2 to 20 kN with measurement error of no more than 2% and speed of movement of the pressure punch (50 ± 5) mm / min, with a device for installing a sample consisting of supporting traverse and two mobile supporting carriages with a hinge mount to the traverse (Figure 3);
Metal ruler according to GOST 427 Price of division 1 mm.
L. n is the length of the neutral axis of the profile, equal to 400 / √2 \u003d (283 ± 1) mm;
L. 1 - the length of the side of the corner along the inner surface;
L. 1 =L. N - (2 e.) \u003d MM.
Figure 3 - Test diagram to determine the strength of angular welded compounds and geometric parameters for calculating the destructive effort F. P.
6.9.2 Preparation of samples
Profiles samples are welded on the equipment and according to the modes installed in the technological regulation. For tests, three samples of equilateral angular compounds welded at an angle (90 ± 1) ° are used. Welded noddes are not removed.
Before testing, the samples are kept for at least 3 hours. Free ends of the samples are cut off at an angle (45 ± 1) °.
6.9.3 Testing and evaluation of results
6.9.3.1 The sample is set to the device so that the free ends of the sample are located on the carriages, and the longitudinal axis of the loading punch and the vertex of the angular connection coincided with each other. Neutral profile cross section axes should be located above the axes of rotation of the test carriage. In the case of testing profiles with an asymmetric side profile to achieve uniform loading of the cross section of the sample, counterfield inserts and gaskets are used. The sample force is supplied to its destruction.
6.9.3.2 The depleting effort is fixed in the test log.
6.9.3.3 Test results are recognized positive if the value of the destructive load when testing each sample exceeds the check load values \u200b\u200bset in the manufacturer's technical documentation according to 4.2.13 (geometrical parameters for calculating the destructive effort are shown in Figure 3).
6.10 Determination of the softening temperature of Vika
The softening temperature of the VIC is determined according to GOST 15088 (method B, the heating option 1, the heat transfer medium is silicone oil and liquid paraffin) on three samples cut from the front outer walls of the profile. It is allowed to test in the air.
For the result of the test, the average arithmetic value of the test results of three samples is taken.
6.11 Determination of the strength and module of elasticity when tensile
The strength and module of elasticity during tension is determined according to GOST 11262 and GOST 9550, respectively, on five samples with the following additions:
Sample type - 3, sample width - (15.0 ± 0.5) mm; Length - (100 ± 1) mm; Samples are cut from the front wall of the profile in the direction of its longitudinal axis; Thickness is equal to the thickness of the profile at the sample cut place;
The speed of moving the grippers when determining the tension strength (50 ± 5) mm / min and (2 ± 0.2) mm / min - when determining the modulus of elasticity.
For the result of the tests, the average-brimetic value of the test results of five samples is taken.
6.12 Determination of shrinkness for Sharpy
Sharpi shock viscosity is determined according to GOST 4647 at ten samples with a type of type in [Radius of the base of the end (1.00 ± 0.05) mm] with the following additions:
Samples are cut from the outer face wall of the profile in the direction of its longitudinal axis;
Sample size: Length - (50 ± 1) mm; Width - (6.0 ± 0.2) mm, thickness is equal to the thickness of the profile wall;
Incisions are applied on the inside of the sample, the thickness of the sample under the cut should be at least 2/3 of the total thickness of the sample, the blow is carried out along the outer plane of the sample;
It is allowed to determine the shock viscosity on samples with a double V-shaped cut (the type of the C) on the opposite edges in the middle of the sample, the radius of the cuts - (0.10 ± 0.02) mm, the distance between the cuts by the sample body - (3.0 ± 0 , 1) mm;
For test result, the average arithmetic value of test results of ten samples takes. In this case, each test result should be at least 12 kJ / m², and on samples with a double V-shaped cut - 20 kJ / m².
6.13 Defining Color (Colorimetric) Characteristics
Color colorimetric characteristics according to the coordinate method are determined using the devices of achromatic radiation (spectrophotometer with measurement error of color ratio ratio of not more than 0.01), certified in the prescribed manner, according to the operational documentation attached to the device and according to the methods approved by the test center leader (laboratory) . Basic calculated coordinates of colors are accepted according to the international Cielab system. Measuring the relations of the corresponding coordinates of the color of the original sample to the coordinates of the color of the standard are carried out at least three times, setting each time the sample is re-on.
For the result of the tests, the average arithmetic value of three dimensions takes.
6.14 Determination of resistance to UV irradiation
Resistance to UV radiation is determined by software.
The test result is recognized as satisfactory if all samples do not have the defects of the appearance and retained the color characteristics under permissible limits (Table 5), and the difference in colors between the test samples is not more than half of the range of Δ, specified in Table 5.
Then the shock viscosity of samples exposed to and unsuccessful climatic exposure, by 6.12 (test samples are cut out of control samples that have passed UV irradiation) are calculated and compared their arithmetic meaning. The test result is recognized as satisfactory if the following conditions are met:
The result of testing samples that are not subject to climatic exposure meets the requirements of Table 5 and 6.12;
The result of tests of samples subject to climatic exposure is reduced compared with the result of tests of samples that are not subject to climatic exposure, no more than 30%.
6.15 Definition of durability
The durability of profiles is determined by software. When testing, this standard simultaneously determine the value of tensile strength indicators, stripping viscosity, changes in linear dimensions and color colorimetric characteristics, and also confirm the resistance of profiles to critical alternate temperatures, UV irradiation and weakly aggressive chemical effect.
To determine the type under the terms of operation, profiles samples that have passed the exposure cycles of UV irradiation by 6.14 are transmitted to test durability of software. The number of samples and test cycles mode is installed in the test program, given the alleged operating conditions of profiles.
6.16 Determination of the reduced heat transfer resistance
The resistance of heat transfer profiles (profile combination) is determined by software.
Tests are carried out using a calibration sandwich panel close to thermal resistance to the calculated value of the thermal resistance of the profile combination. The thickness of the panel must be as close as possible to the thickness of the alleged glazing element. When designing test results, it is recommended to obtain the values \u200b\u200bof the resistance of the heat transfer of the profile combination with the amplifying liner, thermal resistance, as well as the drawing of the cross section of the test profile combination.
6.17 Tests of coe-stage sealing pads
Periodic tests of coecreated replaceable (removable) sealing pads are carried out by and.
Failure gaskets are experiencing software with the following clarifications.
For tests from one batch of profiles, not less than thirty profiles (300 ± 1) mm long samples are taken.
Tests are carried out in such a sequence:
In 15 profiles samples, the outer part of the seals are cut off, thus obtained by the harnesses of the seals are checked into characteristic indicators;
The other 15 samples of profiles with seals are tested on the resistance of seals to the cyclic compression and the prevention of the color imprint, then the outdoor part of the seals and the resulting harnesses are transmitted to climatic tests; After completion of climatic tests, characteristic sample indicators determine;
The relative change in aging indicators is calculated by comparing the values \u200b\u200bof the characteristic indicators of the first and second group of samples.
6.18 Clutch strength
The adopter strength of the decorative laminated coating with the base profile is tested by software.
7 Packaging, Transportation and Storage
7.1 Conditions for packaging, transportation and storage should ensure the protection of profiles from contamination, deformations and mechanical damage.
7.2 Profiles are placed in packs. When laying a complex section profiles, the use of special transport gaskets is recommended. Putures are packaged into a polyethylene film according to GOST 10354. The use of other packaging materials for applicable standards and technical documents is allowed.
7.3 Profiles are transported by all types of transport on pallets or pallets in covered vehicles in accordance with the rules for the carriage of goods acting on each type of transport. In coordination of the manufacturer with the consumer, it is allowed to transport profiles with a stack in closed containers.
7.4 Profiles should be stored in covered warehouses outside the zone of the heating devices and direct sunlight. Temporary storage of white, packed in the exposure to UV irradiation film profile of an open-air profile of no more than six months.
7.5 When storing profiles, the profiles are placed on a flat surface along the entire length or on the gaskets, the distance between the support lines should not exceed 1 m. The length of the freely hanging ends of the profile should not exceed 0.5 m. Maximum stack height when storing a scatter - no more than 0.8 m.
7.6 Warranty shelf life - 1 year from the date of shipment of products from the manufacturer's warehouse.
Appendix A (Reference). Examples of structural solutions (sections) of the main profiles
Section of profiles boxes
Separations of sash profiles
Section of profiles Imposts
Cross sections of connecting profiles
Section of the profiles of Stlpov
Separations of Strapikov profiles
Appendix B (recommended). The composition of the technical documentation of the manufacturer
B.1 The manufacturer's technical documentation on the PVC profile systems should include the following data that is subject to consumer (recycling, designing or controlling organization) on its request.
B.1.1 Size, configuration and characteristics of PVC profiles:
Drawings of sections and nodes of profiles, articles of profiles;
Main and functional dimensions of profiles with tolerances; Weight of 1 m length;
Physical and mechanical characteristics and durability of PVC profiles;
Color colorimetric characteristics of profiles;
The strength values \u200b\u200bof all welded connections;
Types of profiles (combinations of profiles).
B.1.2 Characteristics of amplifying liners:
Material inserts, type and thickness of the anti-corrosion coating;
Sections with the main dimensions and calculated values \u200b\u200bof the moments of inertia and flexural stiffness.
B.1.3 Information on the use of secondary polyvinyl chloride.
B.1.4 Characteristics of sealing pads:
Material, shapes and sizes of sections, technical indicators.
B.1.5 Requirements for window and door blocks, including design solutions of the main nodes, methods and opening schemes, tables (diagrams) of the maximum permissible sfing size and cloth, drawings of the functional holes, information about locking devices and loops.
B.1.6 The results of laboratory tests of technical, firefighters, sanitary characteristics of PVC profiles.
B.2 Led in B.1 The composition of the documentation includes the minimum amount of technical information that can be expanded by the manufacturer.
Appendix B (recommended). Calculation of the strength of welded angular connections
B.1 The calculation of the strength of welded angular compounds includes the definition of the estimated destructive effort.
Estimated destructive effort F. P, N, determined by the formula
where F. P is a calculated destructive force, N;
W. - moment of resistance in the direction of the application of the load, mm 3, equal to J / E, where J. - the moment of inertia of the cross section of the profile, mm 4, installed in the technical documentation of the manufacturer;
σ min - the value of the minimum destructive voltage, σ min 37 MPa;
a. - the distance between the rotation axes, a. \u003d 400 mm (Figure 3);
e. - distance from the neutral profile axis to a critical line, determined by the drawing of the profile cross section.
Geometrical parameters for calculating the destructive effort F. P are shown in Figure 3.
B.2, the manufacturer's technical documentation should contain the values \u200b\u200bof the estimated destructive force of welded joints of all nodes of the profiles provided for by the manufacturer's profile system.
Input control of raw materials in production is carried out by taking samples from each batch of raw materials.
Input control is carried out according to the following parameters:
Humidity;
Bulk density;
Sweeping;
Presence of extraneous inclusions;
Particle size.
The control results are processed and stored according to 6.1.5.
I like
10Interstate standard
Blocks Window from polyvinyl chloride profiles
Technical conditions
Windows
Of Polyvinylchloride Profiles
Specifications.
GOST 30674-99
Preface
1. Developed by the Administration of Standardization, Technical Regulation and Certification of the Gosstroke of Russia with the participation of the company CBBO Window Technologies, the NUPC "Interregional Institute of Windows" and GP Center for the Metration and Standardization Methodology in the construction of the Russian Gosstroy.
Made by Gosstroke Russia.
2. Adopted by the Interstate Scientific and Technical Commission on Standardization, Technical Registration and Certification in Construction (MNTKS) on December 2, 1999.
For the adoption voted
3. Entered for the first time.
4. Enforced from January 1, 2001 as the State Standard of the Russian Federation by a decree of the Gosstroy of Russia of 06.05.2000 N 37.
Application area
This standard applies to window and balcony door blocks from polyvinyl chloride profiles according to GOST 30673 single design with double-glazed windows (hereinafter - window blocks or products) for buildings and structures of various purposes.
It is allowed to disseminate the requirements of the standard for products, glazed with sheet glass and intended for use in unheated premises.
The standard does not apply to attic window blocks, products with sliding opening of the sash, as well as on the window blocks of special purposes in terms of additional requirements for fire safety, protection against hacking, etc.
The scope of specific product brands are set depending on the operating conditions, in accordance with the current construction norms and the rules, taking into account the requirements of GOST 23166 and this standard.
The requirements of this Standard are mandatory (except for the text as recommended or reference).
Standard can be applied to product certification.
Normative references
GOST 9.303-84 ESZKS. Metal and non-metallic coatings are inorganic. General requirements for choosing
GOST 111-90 Glass leaf. Technical conditions
GOST 166-89 caliper. Technical conditions
GOST 427-75 Metal measuring rules. Technical conditions
GOST 538-88 Damage and hardware products. General technical conditions
GOST 7502-98 Rulets measuring metal. Technical conditions
GOST 8026-92 Torching line. Technical conditions
GOST 9416-83 Building levels. Technical conditions
GOST 10354-82 Polyethylene film. Technical conditions
GOST 23166-99 window blocks. General technical conditions
GOST 24033-80 windows and balcony doors wooden. Methods of mechanical testing
GOST 24866-99 Gluckles glued construction purposes. Technical conditions
GOST 26433.0-85 The system for ensuring the accuracy of geometric parameters in construction. Terms of measurement rules. General provisions
GOST 26433.1-89 The system for ensuring the accuracy of geometric parameters in construction. Terms of measurement rules. Elements of factory manufacture
GOST 26602.1-99 Blocks window and door. Methods for determining heat transfer resistance
GOST 26602.2-99 Blocks window and door. Methods for determining air and water permeability
GOST 26602.3-99 Window and door blocks. Method for determining sound insulation
GOST 26602.4-99 Window and door blocks. Method for determining the overall light transmittance
Terms and Definitions
The terms and definitions used in this standard are given in GOST 23166. The terms reflecting the specifics of the design of window blocks from polyvinyl chloride profiles (hereinafter referred to as PVC profiles), as well as the definitions of their main functional zones, parts and sizes are given in Appendix A.
Classification and Conditional Designation
4.1. Products are classified according to GOST 23166, as well as options for constructive execution and type of finishing of the facial surfaces of PVC profiles.
According to the constructive design options, the PVC profiles window blocks are divided into products with one-, two-, three-, four- and more chamber profiles.
According to the finishes of the facial surfaces, the product is divided into:
white painted in mass;
decorative film (laminated);
with coextruded facial coating.
4.2. The conditional designation of products is taken according to GOST 23166, indicating the designation of this standard.
4.3. For products manufactured by individual orders, it is allowed to take the following conditional design structure:
An example of a conventional designation - OP B2 1840 - 1220 (4 - 16Ar - K4) GOST 30674-99 - window block from PVC profiles - OP, product class in terms of the resistance of heat transfer - B2, 1840 mm high, 1220 mm wide, with design Glass package: outer glass 4 mm thick brand according to GOST 111, 18 mm intercouche distance, filled with argon, inner glass with a thickness of 4 mm with a solid heat-reflecting coating, in accordance with this standard.
In the case of the use of products of frost-resistant execution to the designation of the product type, the letter "M" is added.
When placing an order for the manufacture (supply) of individual products, it is recommended to indicate a design version of the constructive solution, including a description of the design of profiles and double-glazed windows, drawing with an indication of the opening scheme, type of window instruments, readiness requirements and other requirements for coordinating the manufacturer with the customer.
Technical requirements
General provisions
5.1.1. Products must comply with the requirements of this Standard, GOST 23166 and manufactured in design and technological documentation approved in the prescribed manner.
5.1.2. Products consist of frame elements cooked from PVC profiles reinforced with steel liners.
The imposses are fixed in frame elements using mechanical connections or welding.
The design of products (other than those intended for unheated premises) should include at least two rows of sealing gaskets in the rifles.
Examples of the structural solutions of the main nodes of the compounds (forces) of the flaps and boxes of various window systems are shown in Figures 1 - 3.
Figure 1. Nodes of basic fabrics with internal and external seals 
Figure 2. Nodes of basic fabrics with various types of seals
Figure 3. Advanced and shill nodes
5.1.3. The design of products for residential premises should provide for the air of the premises using the vessels, fraamug, sfolders with swivel-folding (folding) adjustable opening or ventilation valves.
To improve the humidity regime of the room, it is recommended to use in products of self-venting systems with intra-reproof channels, as well as window blocks with built-in adjustable and self-regulating climatic valves. The system of intra-reproed channel self-fation is given in Appendix B.
To increase the sound insulation characteristics of the product in the ventilation mode, noise valves can be installed in the window blocks.
5.1.4. The requirements of this standard are applied to window blocks with an area not exceeding 6 m2, with a maximum area of \u200b\u200beach opening element of 2.5 m2 for white products and 2.2 m2 - for products of other colors.
The calculated weight of the sash (cloths) of white products should not exceed 80 kg, the mass of open elements of products of other colors is 60 kg.
The manufacture of window blocks (sash) with an area and mass exceeding the specified values \u200b\u200bmust be confirmed by the results of laboratory tests or additional strength calculations according to current construction standards, taking into account the requirements of GOST 23166.
The permissible ratio of the height and the width of the open elements of the specific brands of products, taking into account the opening scheme, types of used profiles and window devices, the moment of inertia of the amplifying liners and weight of the slad elements is set in the technical documentation.
5.1.5. Products must be safe in operation and maintenance. The safety conditions for the use of products of various designs are installed in the design documentation (for example, window blocks with suspended opening of the sash are not recommended to be used in children's institutions). Products should be designed for operational loads, including wind load in accordance with current building standards.
5.1.6. Products (or materials for their manufacture and components Details) must have documents on sanitary safety provided for in the current legislation and decorated in the prescribed manner.
Dimensions and requirements for limit deviations
5.2.1. Overall dimensions and architectural drawings of window blocks - in accordance with GOST 23166.
The nominal dimensions of the cross sections of profiles, amplifying liners, combinations of profiles are set in technical documentation for their manufacture.
5.2.2. Limit deviations of the nominal dimensions of products should not exceed
5.2.3. The limit deviations from the nominal sizes of the elements of products, gaps in the coarse and under the opposition, the size of the location of the window devices and the loops should not exceed the values \u200b\u200bset in Table 1.
Table 1
The difference between the lengths of the diagonals of the rectangular frame elements should not exceed 2.0 mm with the highest length of the sash side to 1400 mm and 3.0 mm - more than 1,400 mm.
5.2.4. Path of facial surfaces (s) in welded angular and T-shaped connections of adjacent boxes and sash, the installation of which is provided in the same plane, should not exceed 0.7 mm, with a mechanical connection of imposses with profiles of boxes, and among themselves - no more 1.0 mm.
5.2.5. In the event that the weld processing includes a selection of the groove, the size of the groove on the front surfaces should not exceed 5 mm wide, the depth of the groove must be in the range of 0.5 - 1.0 mm, and the value of the external angle of the weld should not exceed 3 mm on a welded seam.
5.2.6. The sagging of opening elements (sash, cloths, forces) in the assembled product should not exceed 1.5 mm per 1 M width.
5.2.7. The deviation of the nominal size of the distance between the nodes of adjacent closed sash should not exceed 1.0 mm per 1 m length of the construct.
5.2.8. Deviations from the straightness of the edges of the parts of the frame elements should not exceed 1 mm per 1 m length on any plot.
Characteristics
The main performance characteristics of products with three-chamber profiles of boxes and sash are shown in Table 2.
table 2
The indicators of the resistance of heat transfer for products from profiles with another number of chambers and the other design of the glass package are taken based on the results of laboratory tests.
5.3.2. Resistance to the action of static loads and efforts applied to sash for their opening and closing - according to GOST 23166.
5.3.3. Welded angular compounds with handled welds of flaps up to 1000 mm width must withstand the control load applied according to the diagram A figure 9, not less:
750 N - with the height of the sash to 1300 mm;
800 N - with a sash height above 1300 to 1500 mm;
900 N - with the height of the sash above 1500 to 1800 mm;
1000 N - with the glazing area of \u200b\u200bthe sash 2.1 - 2.3 m2 and for the strapping of door canvases.
The load value when testing the strength of the angular compounds of the extends width over 1000 to 1200 mm is increased by 10%.
The value of loads when testing the strength of angular connections of boxes according to the diagram A of Figure 9 is at least 800 H, according to the B - 1600 N.
When testing according to the B Figure 9 scheme 9, the angular compounds must withstand the load, doubled.
5.3.4. The values \u200b\u200bof the strength of the angular compounds of the framework elements in the case of the application of classes profiles B and C according to GOST 30673 are set in the regulatory and design documentation for these types of products.
5.3.5. Exterior Products: Color, gloss, permissible defects of the PVC-profile surface (risks, scratches, shrinkage sinks, etc.) must comply with standard samples approved by the manufacturer of the manufacturer of products.
Welded seams should not have arson, unburned sections, cracks. The change in the color of PVC profiles in the places of welds after their stripping is not allowed.
5.3.6. The front surfaces of the profiles of sash and boxes of products (except curved) must be protected by self-adhesive film.
Requirements for accessories and their installation
5.4.1. Materials and components used for the manufacture of window blocks must comply with the requirements of standards, technical conditions, technical evidence approved in the prescribed manner.
5.4.2. Basic components of product details: PVC profiles, double-glazed windows, sealing gaskets, window devices should be tested for durability (reliability) in test centers accredited for the right to conduct such tests.
Requirements for PVC profiles
5.5.1. Polyvinyl chloride profiles should be made from a rigid non-controlled, high-impact strength and resistance to climatic impacts of polyvinyl chloride, and meet the requirements of GOST 30673, as well as specifications on specific systems of profiles approved in the prescribed manner.
5.5.2. Products are recommended to be made from PVC profiles of white color painted in mass.
In coordination of the consumer and the manufacturer, the manufacture of products from PVC profiles of other colors and types of finishing facial surfaces is allowed. The use of colored profiles painted in the mass without a protective decorative coating on surfaces exposed to ultraviolet rays is not allowed.
5.5.3. Curved profiles should not have deviations from the form (warping, waviness) exceeding the width and height of the profile (+/- 1.5) mm. The recommended minimum bending radius for white PVC profiles should be taken equal to the five-time profile width, for other profiles - 5.5 profile widths.
Requirements for glazing, parallers of door canvases and sealing gaskets
5.6.1. For glazing products, one-two-chamber windows according to GOST 24866, glass according to GOST 111, as well as on regulatory documentation for specific types of translucent filling window blocks.
5.6.2. To increase architectural expressiveness, it is allowed to install decorative layouts (horses) on the outer surfaces of double-glazed windows on weather-resistant adhesives or the use of double-glazed windows with an inner frame (Figure 4).
Figure 4. Installation options for decorative layouts
5.6.3 Double-glazed windows (glasses) are installed in the folds of the sash or boxes on lining, eliminating the edges of the glass pump (glass) of the internal surfaces of the PVC profile folding surfaces.
Depending on the functional, the lining is divided into basic, support and remote.
To ensure optimal weighing conditions of the glass unit on the design of the product, support linings are used, and to ensure the nominal size of the gap between the edge of the glass package and the folding flaps are remote lining.
Basic linings are used to align the folds of the fold and are installed under supporting and remote linings. The width of the basic linings should be equal to the width of the fold, and the length is not less than the length of the support and remote linings.
Support and remote lining can combine basic functions.
The length of the support and remote linings should be from 80 to 100 mm, the width of the lining is not less than 2 mm more than the thickness of the glass package.
5.6.4. The lining is made of rigid weatherproof polymeric materials. Recommended value of the hardness of the support lined - 75 - 90 units. By Shore A.
5.6.5. Methods of installation and (or) lining designs should exclude the possibility of displacement them during the transportation and operation of products.
5.6.6. The design of the lining should not prevent air circulation over the inner surface of the glazing.
5.6.7. When the lining installation site is coincided with the fastener head, the lining is not allowed.
5.6.9. The distance from the lining to the glazing corners should usually be 50 - 80 mm. With a width of the glass package, more than 1.5 m is recommended to increase this distance to 150 mm.
5.6.10. The main schemes for the location of support and remote linings during the installation of double-glazed windows, depending on the type of window opening, are shown in Figure 5. In the balcony door blocks and in products with enhanced locking devices, it is recommended to install additional linings in locking locations.
Figure 5. Schemes for the location of support and remote linings when mounting the glass windows depending on the type of window blocks
5.6.11. The opaque fillings of the cylinder door blocks (panels) are recommended to be made from three-layer panels consisting of plastic or aluminum facing sheets with insulation filling. In the fillets of products intended for operation in unheated premises, the use of leaf or facing materials without insulation is allowed.
5.6.12. The installation of panels in the door canvases is produced in accordance with the requirements for the installation of double-glazed windows.
5.6.13. Constructive solutions of fastening of double-glazed fastening, as well as panels of filling out opaque parts of the door leaf should exclude the possibility of dismantling them from the outside.
5.6.14. The installation of double-glazed windows (glasses), as well as the sealing of the objects of the flaps is produced using elastic polymer sealing pads. It is allowed for fastening double-glazed windows from the inside. Applying staps with coextruded seal.
5.6.15. Sealing pads must be resistant to climatic and atmospheric influences.
5.6.16. The adjacent of sealing pads should be dense, preventing the penetration of water.
5.6.17. Sealing gaskets must be installed continuously throughout the perimeter of the fening of the flaps and the glass. With a ring setting, the jacking jack must be in the upper part of the product. When installing gaskets with joints in the corners under 45 °, the junction joints should be welded or glued down (except for gaskets installed in the strokes). Corner beggars and welded joints of sealing gaskets for double-glazed windows should not have protrusions (discovering) causing concentrated loads on the glass windasters.
There is a violation of the continuity of the installation of gaskets in the coat of focus in structures involving self-detention of products, as well as in other cases provided for by constructive solutions and installed in the design documentation. At the same time, the conditions of violation of the continuity of the gaskets are set in the design documentation.
Requirements for amplifying inserts
5.7.1. The main PVC profiles of products are enhanced by steel anti-corrosion coating inserts.
5.7.2. The shape, thickness of the walls and moments of inertia of the amplifying liners, as well as the maximum permissible dimensions of the sfgers when using specific types of liners are set in technical documentation for the manufacture of products.
5.7.3. The amplifying liners must enter into the internal cameras of PVC profiles tight, by hand, without the help of special devices.
5.7.4. When using white profiles, the amplifying liners are allowed not to install (except for the Imposts) in the details of the products, the length of which is less than 700 mm.
When using color profiles, as well as in the details of the window blocks of frost-resistant execution and in special cases, when it is required in accordance with the documentation of the PVC manufacturers of PVC profiles, the installation of amplifying liners is mandatory in all parts of the products.
5.7.5. The wall thickness of the amplifying liners must be at least 1.2 mm, it is recommended to use amplifying liners with a thickness of the walls of at least 1.5 mm to enhance color and frost-resistant profiles.
5.7.6. The distance from the liner to the angle (end) enhanced details of the profiles must be within 10 - 30 mm. In the designs of products with a mass of double-glazed windows, more than 60 kg, as well as in reinforced products, it is recommended to use inserts, rooted at an angle of 45 °. Examples of installation of amplifying liners are shown in Figure 6.
Figure 6. Examples of the installation of amplifying liners
The length of the amplifying liners of the imposses with their mechanical mounting to the box liners is determined by the connection design.
5.7.7. Docking or breaking the amplifying liners in length within the same PVC profile is not allowed.
5.7.8. Each amplifying liner is attached to the non-personal side of the PVC profile at least two self-tapping screws (screws) on regulatory documentation (hereinafter referred to as ND). The distance from the inner corner (weld) to the nearest place of installation of the self-tapping screw should not exceed 80 mm.
The fastening step should be no more: 400 mm - for white profiles, 300 mm - for profiles of other species, as well as for frost-resistant profiles.
5.7.9. Steel amplifying liners should be protected by a zinc coating with a thickness of at least 9 microns according to GOST 9.303. Pass and damage to the coating are not allowed.
Window instrument requirements
5.8.1. In the manufacture of products, window appliances and fastening parts are used, specially intended for use in window systems from PVC profiles.
5.8.2. Type, number, location and method for fastening locking devices and loops are installed in working documentation, based on the size and weight of the opening items of the product, as well as the operating conditions of the window blocks. At the same time, the distance between hinges and locking points, as a rule, should not exceed 800 mm.
5.8.3. The loop mount is recommended to produce self-tapping screws at least in two PVC profile walls with a total thickness of at least 4.5 mm or through one profile wall and an amplifying liner. If you need to drill holes for the screws, their diameter should be equal to the diameter of the central rod screw.
With the mass of opening elements, more than 60 kg, as well as in balcony door blocks and reinforced products, the fastening of the loops is recommended to be produced into the amplifying liners.
5.8.4. Products are recommended to use adjustable hinges, instruments for a swivel opening, which provide slotted ventilation, as well as conducting an adjustable opening angle, using the fuses from a random opening (including during the installation mode in the ventilation mode).
To provide a fixed gap between the lower profiles of the sash and the boxes, it is recommended to use guides (climbing) linings, rollers or special accessories.
5.8.5. Locking devices must ensure reliable locking of opening items of products. Opening and closing must occur easily, smoothly, without jamming. Handles and deposit devices should not spontaneously move from the "open" or "closed" position.
5.8.6. The design of locking devices and loops should provide a dense and uniform crimping of gaskets throughout the contour of the seal in the coarse.
5.8.7. Window devices and fasteners must meet the requirements of GOST 538 and have a protective-decorative (or protective) coating according to GOST 9.303.
Window devices should withstand the operation of the loads attached to them and effort according to GOST 23166.
Requirements for construction
5.9.1. The angular compounds of PVC profiles of the frame elements must be welded. The estimated strength of welded connections lead in the design documentation.
To enhance welded compounds in the corners of the cloth of balcony blocks of more than 800 mm wide, the use of welded polyvinyl chloride liners connected by screws with amplifier inserts is recommended. An example of installing the liners is shown in Figure 7.
Figure 7. Insert for enhancing angular connections
5.9.2. Expotic details are attached to adjacent PVC-profiles of the box (sash) with steel or plastic fastening elements, screws or screws. Examples of attachment of the imposts are shown in Figure 8.
Figure 8. Examples of the attachment of the Imposts
It is allowed to use welded T-shaped and cross-shaped compounds of the Imposts. At the same time, the strength of the compounds should be not lower than the strength installed for angular compounds.
5.9.3. Corner and T-shaped profiles must be sealed. Sealing mechanical compounds of PVC profiles by weather-resistant elastic gaskets is allowed. Clauses up to 0.5 mm are allowed to be embedded with special sealants that do not deteriorate the appearance of products and ensuring the protection of the compounds from the penetration of moisture.
5.9.4. Product designs should include a hole system: to drain the cavity between the glass edges and false profiles; removal of water; wind pressure compensation; Reducing the heating of color profiles.
5.9.5. Each glazing field should have holes for draining the cavity between the edges of the glass package and false profiles. Holes must be in the deepest parts of the folds and have no burrs who prevent water drainage. With medium sealing systems, the holes must be located in front of the average seal from the outside.
In the lower profile of the sash, at least two holes with a maximum distance between them 600 mm should be provided, in the upper profile at its length to 1 m - two holes, more than 1 m - three. Recommended hole sizes - a diameter of at least 8 mm or a size of at least 5 x 10 mm.
The location of the holes should not coincide with the places of installation of lining under the glazing windows. In the walls of the opening profile should be shifted relative to each other by no less than 50 mm.
5.9.6. The lower profiles of the boxes and horizontal impresses must have at least two water-felted holes in size for no less (5 x 20) mm, the distance between which should be no more than 600 mm.
The waterproof holes should be shifted in the profile walls of at least 50 mm. Holes should not have burrs that impede the drain of water.
With medium sealing systems, the slits must be located in front of the average seal from the outside.
On the front surface of the opening box should be protected by decorative visors.
5.9.7. For systems with external and internal seals and systems with three contours of seals when installing products at an altitude of more than 20 m in the upper horizontal box profiles, it is recommended to perform holes for compensating for wind pressure in the cavity between the frame and sash.
Holes for the compensation of wind pressure must have a diameter of at least 6 mm or a size of at least (5 x 10) mm in the upper profile of the box. With the length of the profile of the box up to 1 m, two holes are drilled, more than 1 m - three.
To compensate for wind pressure, it is allowed to remove an outdoor seal on 30 mm long sections in the top profile of the box.
5.9.8. Functional openings should not pass through the walls of the main chambers of profiles.
5.9.9. In the case of the use of color profiles, it is recommended (for ventilation of external chambers to avoid overheating when exposed to sunlight), perform through holes through the walls of external chambers of the sash profiles and boxes with a diameter of 5 - 6 mm.
5.9.10. The number and location of all types of holes are installed in the working documentation. It should take into account the influence of water-feling holes on adjacent functions of products (sound, thermal insulation, etc.)
5.9.11. The depth of pinching the double-glazing (glass) in the folding profiles, as well as the depth of pinching by the strokes should not be less than 14 mm.
Completeness
5.10.1. Completion of products When delivering them, the consumer must comply with the requirements set in the order.
5.10.2. Finished products must have installed devices, double-glazed windows, sealing gaskets and protective film on face surfaces. The product set may include voluntary, connecting and other profiles for various purposes according to GOST 30673.
Accessories profiles that protruding the plane of the product of the locking devices, as well as decorative visors, is allowed to be delivered unmamotable complete with products.
In coordination of the manufacturer with the consumer, separate transportation of double-glazed windows is allowed, while the consumer must be provided with a layer lining circuit for windows.
5.10.3. The package must include a document on quality (passport) and instructions for the operation of products.
5.10.4. At the request of the consumer, the manufacturer provides it with a model instruction on the installation of window blocks, as well as components of products for product care materials according to the requirements of the instruction manual.
Marking
5.11.1. Marking products - according to GOST 23166.
5.11.2. The main profiles that are part of the product, window appliances and double-glazed windows must be labeled in accordance with ND on this product.
Rules acceptance
6.1. Products should be accepted by the technical control of the manufacturer for compliance with the requirements of this Standard, as well as conditions defined in the contract for the manufacture and supply of products.
Confirmation of the acceptance of products by technical control of the manufacturer is their marking, as well as the design of the acceptance and quality of products.
Products take parties. When accepting products at the manufacturer's enterprise, the batch takes the number of products made within one shift and decorated with one quality document.
6.2. Product quality requirements established in this standard confirm:
input control of materials and components;
operational production control;
acceptable control of finished products;
control output tests of the batch of products conducted by the manufacturer's quality quality service;
periodic tests of products in independent test centers;
qualifying and certification tests.
6.3. The procedure for conducting input control and operational production control at workplaces is established in technological documentation.
In case the manufacturer's enterprise completes window blocks with component parts of its own manufacture, they must be accepted and tested in accordance with the requirements of the regulatory documentation for these products.
6.4. Acceptance control of the quality of finished products is carried out by the piece of solid control. At the same time check:
exterior Products;
deviations of the size of the gaps under the opposition;
schedule opening elements;
deviation of the size of the distance between the nippers;
the presence and location of the holes;
work of window devices and loops;
the presence of a protective film on the facial surfaces.
Finished products that have passed acceptance control are labeled. Products that have not passed acceptance control at least one indicator are married.
6.5. Products must undergo control receiving tests conducted by the manufacturer's quality quality service at least once in shift. At the same time control:
deviations of the nominal sizes and straightness of the edges;
strength of angular compounds;
requirements for installation of lining under windows;
requirements for installing sealing pads;
requirements for installing amplifying liners;
location and functioning of window devices;
requirements for the quality of welded seams;
requirements for appearance and presence of a protective film;
requirements for dimensions, number and location of functional holes;
requirements for labeling and packaging.
Tests are carried out on three samples.
In the event of a negative test result, at least one indicator performs a reassessment of the quality of products on a twoubted number of samples in terms of the indicator that had a negative test result. When re-detecting the inconsistency of the indicator established requirements, the controlled and subsequent batch of products are subjected to solid control (disorder). With a positive result, continuous control is returned to the established procedure for receiving tests.
In the event of a negative result of the tests in terms of the strength of the angular compounds, repeated tests on the tweaking number of samples are carried out. In the unsatisfactory result of repeated tests, the batch is married, and the production of products stop until the cause of marriage is eliminated.
6.6. Periodic tests on the operational indicators specified in 5.3.1 - 5.3.3 are carried out when making changes to the design of products or manufacturing technology, but at least once every five years, as well as in product certification (in terms of indicators provided by certification techniques ).
Qualification tests of products are carried out when producing products for production. Justified cases are allowed to combine qualification and certification tests.
Tests are carried out in independent test centers,
accredited to the right of them.
6.7. The consumer has the right to conduct a control check for the quality of products, while observing the order of sampling and test methods specified in this standard.
When accepting products by consumer party, the number of products shipped to a specific order, but not over 500 pcs, designed by one quality document.
Table 3.
By agreement of the parties, the acceptance of products by the consumer can be carried out at the manufacturer's warehouse, in the consumer warehouse or in another, specified in the contract for the supply, place.
6.9. Each batch of products should be accompanied by a document on quality (passport) according to GOST 23166.
6.10. Acceptance of products by the consumer does not exempt the manufacturer from responsibility when detecting hidden defects that led to the impaired operational characteristics of products during the warranty service life.
Control methods
7.1. Methods of input and production operational quality control are installed in technological documentation.
7.2. Control methods for acceptance control and receiving tests
7.2.1. The geometric dimensions of products, as well as the straightness of the edges, are determined using the methods installed in GOST 26433.0 and GOST 26433.1.
Limit deviations from the nominal sizes of product elements, the difference of lengths of diagonals and other dimensions are determined using a metal measuring roulette according to GOST 7502, a caliper of GOST 166, probe on ND.
The limit deviations from the straightness of the edges are determined by the application of the calibration line according to GOST 8026 or the construction level with a flatness tolerance of at least a ninth degree of accuracy according to GOST 9416 to the parts under test and measurement of the greatest gap with the help of probe on ND.
Linear dimensions should be performed at air temperature (20 +/- 4) ° C. If you need to carry out measurements at other temperatures, the temperature change of linear dimensions of profiles should be taken into account: 0.8 mm / m for every 10 ° C of deviations from the specified temperature.
7.2.2. The limit deviations of the nominal size of gaps under the opposite are tested using a set of probe. The clearances in the focus are determined by the caliper by measuring the adjacent sizes of the sections.
7.2.3. Proving in the conjugation of adjacent parts is determined by the dipstream as the distance from the edge of the metal line according to GOST 427, applied to the upper mate surface, to the bottom surface.
7.2.4. The appearance and color of the products (including in the places of welds) is estimated by comparison with standard samples approved in the prescribed manner.
The color difference, gloss and surface defects are distinguished by the naked eye from a distance (0.6 - 0.8) m with natural lighting of at least 300 LCs, not allowed.
7.2.5. The density of the adjustment and correct installation of sealing pads, the presence and location of linings, functional holes, window instruments, fasteners and other parts, color and absence of cracks in welded connections, the presence of a protective film, marking and packaging are visually checked. To determine the density of the adjuncting of sealing gaskets, the size of the gaps in the coarse and the degree of compression of the pads, which should be at least 1/5 of the height of an elaborate gasket. Measures produce a caliper.
The density of the fit of sealing pads in closed steel coators is allowed to be determined by the presence of a continuous trail left by the coloring agent (for example, colored chalk), pre-applied to the surface of the gaskets and easily removed after the control.
7.2.6. Determination of the strength (bearing capacity) of angular welded connections
To test the strength of angular welded connections, the load application schemes shown in Figure 9 are used.
Figure 9. Schemes of application of loads in determining the strength of angular welded connections
Procedure for testing - according to GOST 30673 with the following additions.
Welded seams are cleaned according to the adopted technology of manufacturing window blocks.
Samples are tested with amplifying liners inserted into them.
The magnitude of the loads take 5.3.3, the control method is non-destructive, excerpt under load - at least 3 minutes.
The test result is recognized as satisfactory if each sample has stood up the load without the destruction and formation of cracks.
7.2.7. The operation of the window devices is checked by a five-volume discovery-closing of the progressable items of the product. In case of detection of deviations in the window, the window devices produce their adjustment and re-test.
7.3. Periodic Test Methods
7.3.1. The strength (carrying capacity) of angular welded joints is determined by 7.2.6.
When conducting tests, the use of other load schemes and test equipment is allowed. In this case, testing techniques, including results processing, should be correlated with the test method of 7.2.6.
7.3.2. The reduced thermal resistance is determined according to GOST 26602.1.
7.3.3. Air permeability is determined according to GOST 26602.2.
7.3.4. Soundproofing is determined according to GOST 26602.3.
7.3.5. The total transformation coefficient is determined according to GOST 26602.4.
7.3.6. Resistance to static loads is determined according to GOST 24033.
7.3.7. Durability indicators (including resistance to climatic and atmospheric loads), the reliability of window instruments, as well as the efforts attached to the window instruments, are determined by methods approved in the prescribed manner.
Packaging, Transportation and Storage
8.1. The packaging of products should ensure their safety during storage, loading and unloading operations and transportation.
It is recommended to pack products into a polyethylene film according to GOST 10354.
8.2. The instruments or parts of the instruments that are not installed on the products must be packed in a polyethylene film according to GOST 10354 or another packing material, which ensures their safety, is firmly bandaged and set complete with products.
8.3. Opening flaps of products before packaging and transportation must be closed on all locking devices.
8.4. Products are transported by all types of transport in accordance with the rules for transporting goods acting in this type of transport.
8.5. When storing and transporting products, their protection against mechanical damage, impact of atmospheric precipitation, significant temperature fluctuations and direct sunlights should be ensured.
8.6. When storing and transporting products, it is not allowed to put them on each other, between the products it is recommended to install gaskets from elastic materials.
8.7. The products are stored in a vertical position at an angle of 10 - 15 ° to vertical on wooden lining, pallets, or in special containers in indoor rooms without direct contact with heating devices.
8.8. In the case of a separate transportation of double-glazed windows, the requirements for their packaging and transportation are installed according to GOST 24866.
manufacturer's warranty
9.1. The manufacturer's enterprise guarantees the compliance of products to the requirements of this standard, subject to the consumer compliance with the rules for transportation, storage, installation, operation, as well as the scope of application established in the regulatory and project documentation.
9.2. Warranty period for storing products - 1 year from the date of shipment of the product by the manufacturer.
9.3. The warranty service life of products is installed in the supply contract, but not less than 3 years from the date of shipment of products by the manufacturer.
Appendix A (Reference)
TERMS AND DEFINITIONS
This standard uses the following terms with appropriate definitions.
The profile system is a set (set) of PVC profiles and component elements, combined into a complete constructive system designed by design documentation.
Profiles - details of window blocks made by extrusion, with specified forms and sizes of section.
Profile width is the greatest size between the front outer and the inner surfaces of the profile.
The height of the profile is the largest cross-sectional size of the profile in the direction perpendicular to the profile width.
The camera is a closed inner cavity (cavity system) of the PVC profile, located perpendicular to the direction of the heat flux. The chamber can consist of a row of subcarrum separated by partitions. Cameras and subcamers can perform various specified functions, for example, to set the amplifying liners or as self-detention channels.
Falk - part of the profile surface formed by the protrusion of one of its parts.
Falzluraft - the distance between the sash to the box, installed on the basis of the conditions for the normal functioning of the locking window devices.
The imposition is the place of connection of the sash with the bars of the box (the main purpose), with the impost (an exemption) or with a sash (insane, shylpovaya beam).
Flavar - the protrusion in the node of the gunner, formed by the protruding part of the box (sash) and overlapping the sash (box) by the size of the size in the focus under the anthew.
A amplifying liner is a profile steel element installed in the inner chamber of the main profile for perception of operational loads.
Profile Combination - Conjugate Profile Connection Node (for example, the box profile is a staple profile; an impost profile is a sash profile with a stapper; Folding profile with shill and stroke - sash profile with stroke).
The main profiles are profiles of boxes, sash, imposses, plops that perform a strength function as an integral part of the window and balcony door structures.
Protunny profiles - profiles that do not perform a strength function as an integral part of window and balcony door structures.
Strokes (glass layouts) - Probor profiles intended for fastening the glass package.
The strokes are allowed to be made with a coextruded sealing gasket.
Connecting profiles (connectors) - profiles intended for blocking window and balcony door boxes with each other in constructions consisting of two or more products. Connectors can connect boxes under different angles and are selected based on strength requirements.
Expansion profiles (extends) - profiles intended to increase the height of the window box profile.
Hill - profiles intended for membership of the glazing fields of sash.
Decorative lining - Overhead decorative profiles, glued on the glass package from the inner and outdoor side and forming a false binding.
Films - profiles intended for removal of water from window design.
Facing profiles - profiles for finishing window slopes (corners, platbands, nachets, etc.). Facing profiles can form different systems.
Adjustable ventilation is the organization of ventilation of premises with various multiplicity of air exchange due to structural solutions of products.
Selfventing is a limited air exchange system through profile chamber channels or through the climatic valves built into window blocks in order to regulate air humidity in the room and prevent condensate falling on the inner surfaces of the windows.
Durability is a characteristic of products that defines their ability to maintain operational qualities during a specified period, confirmed by the results of laboratory tests and expressed in the conditional years of operation (service life).
The definitions of the main parts, the size and functional zones of profile combinations are shown in Figures A.1 and A.2.
Figure A.1. Basic Profile Combination Details
Figure A.2. Main dimensions and functional areas of parts combination of profiles
Composition of working documentation for window and balcony door blocks
The documentation for the manufacture of window and balcony door units from PVC profiles must contain the following data:
B.1. Window and door blocks.
In the design description should be given:
methods and window opening schemes;
methods for calculating basic and functional sizes;
tables (diagrams) of the maximum permissible sizes (proportions) of the sash;
types and dimensions of used amplifying liners depending on the size of the sash, frames, imposses, riglels;
drawings of the water removal of water removal, drying out the glazing, wind pressure compensation indicating their number and sizes;
the number and location of locking devices;
additional requirements for windows from color profiles.
B.2. PVC profiles:
cross-section of profiles with the indication of their functions and division to the main and challenges, articles of profiles;
main and functional profiles;
cross sections of combinations of profiles with basic sizes;
information about the physicomechanical characteristics and durability of PVC profiles.
B.3. Amplifying liners:
material;
type and thickness of the anti-corrosion coating;
cross sections with basic sizes;
moments inertia (e x j).
B.4. Sealing pads:
material, dimensions, sections, recommended requirements.
B.5. Glazing:
table with possible combinations of double-glazed designs, sealing gaskets and staps;
scheme of installing lining under glazing.
B.6. Compounds of profiles (angular, impress, etc.):
for welded compounds - the estimated strength for all major profiles;
for mechanical connections - a description of connecting parts, amplifiers, fasteners, sealing gaskets and sealants.
B.7. Window devices and loops:
opening options;
designation of various types of window devices;
location of instruments and loops;
limitations by weight and sizes;
characteristics of protective and decorative coating;
conditions for adjusting locking devices and loops.
B.8. Technological documentation for the manufacture of windows:
technological documentation for the manufacture of windows should include technological process cards, technological regulations, including quality control regulations, other necessary documents.
B.9. Typical Instructions for Mount Products
B.10. Instructions for use of products
General requirements for the installation of products are given in Appendix G.
System of functional openings and intra-reproed channel self-fation
(Figures B.1 - B.3)
Figure B.1. Functioning system 
Figure B.2. Location of functional holes
Figure B.3. Intraforophilic channel self-detention system
General requirements for installation of products
G.1. Requirements for the installation of products are established in project documentation for construction objects, taking into account the embodiments of products that adopted in the project, the adjustment of products for the walls designed for the specified climatic and other loads.
G.2. Installation of products should be carried out by specialized construction firms. The end of the installation work must be confirmed by an act of acceptance, which includes the warranty obligations of the manufacturer of work.
G.3. At the request of the consumer (Customer), the manufacturer (supplier) of products should provide him with a typical installation instruction on the installation of window and balcony door blocks from PVC profiles, approved by the manufacturer of the manufacturer and containing:
drawings (schemes) of typical mounting nodes of adjoining;
a list of materials used (taking into account their compatibility and temperature modes of application);
the sequence of technological operations on the installation of window blocks.
G.4. When designing and executing pricing nodes, the following conditions must be met:
the sealing of the mounting gaps between the products and slopes of openings of wall structures should be throughout the perimeter of the window dense, hermetic, designed to withstand climatic loads outside and operating conditions indoors.
An embodiment of the mounting unit of the window block is shown in Figure G.1;
Figure G.1. Example of the window block mounting node
the design of the adjoining nodes (including the location of the window block in the depth of the opening) should prevent the formation of cold bridges (thermal bridges), leading to the formation of condensate on the inner surfaces of window openings;
operating characteristics of the structures of adjoining assembly (heat transfer resistance, sound insulation, air and water permeability) must meet the requirements established in the construction norms;
parosolation of seams from the premises should be more dense than outside;
the design of the adjoining nodes should ensure reliable removal of rainwater and condensate outward. Moisture penetration is not allowed inside wall structures and premises;
when the installation of mounting gaps should be selected, the operational temperature changes of the overall dimensions of products should be taken into account.
In order to increase the reliability of the insulation of the mounting unit, the use of window blocks with a width of a box of at least 80 mm is recommended.
G.5. As fasteners for mounting products, apply:
flexible anchors complete with screws and dowels;
construction dowels;
mounting screws;
special mounting systems (for example, with adjustable mounting supports).
Variants of assembly mounting nodes are presented in Figure G.2 and are selected depending on the design of the wall.
Figure G.2. Variants of mounting mounting nodes
It is not allowed to use for fastening products of sealants, adhesives, foampelters, as well as construction nails.
G.6. Window blocks should be installed in terms of level. Deviations from the vertical and horizontal sides of the boxes of mounted products should not exceed 1.5 mm per 1 m length, but not more than 3 mm on the height of the product.
G.7. The distance between the fasteners during the installation of white products with profiles, reinforced steel liners, should not exceed 700 mm, in other cases no more than 600 mm (Figure G.3).
Figure G.3. Location of fastening details
G.8. Silicone sealants are used for filling the mounting gaps (seams), pre-compressed sealing ribbons (compression tapes), insulating polyurethane foam cords, foampelters, mineral wool and other materials having a hygienic conclusion and ensuring the required operational indicators of the seams. Penoyepletellers should not have bitumenting additives and increase their volume after the completion of the installation work.
Svarak seams are not recommended.
G.9. For the transfer of loads in the plane of the window (weight), the structures of polymer materials with hardness of at least 80 units are used for construction design. By Shore A or from solid wood. For fixing the position of the window block in the wall, spacer pads are used.
With multi-layer wall structures, when the window unit is installed in the insulation zone, the load should be transmitted to the carrier part of the wall.
Wooden wedges used for temporary fixation of products during the installation process must be removed before sealing the mounting seams.
G.10. In the case of an installation blocking of window blocks with each other or with balcony door blocks, the combination of products should be made through special connecting profiles that can have amplifying liners to increase the strength characteristics of products. The compound must be dense, eliminating the purge and penetration of moisture compensating for the temperature expansion of the products.
Options for the blocking node of the window and balcony door blocks are shown in Figure G.4.
Figure G.4. Example of a window lock and balcony blocking node
G.11. Removing the protective film from the front surfaces of profiles should be made after installation of products and finishing of the assembly opening, given the duration of the effects of sunlight on the protective film should not exceed ten days.
Appendix D (Reference)
Information about the developers of the standard
This standard was developed by the Working Group of Specialists in the composition:
N.V. Swedes, Gosstroy Russia, head;
V.A. Tarasov, CJSC "Kve-window technology";
H. Shaytler, "Kve GmbH";
Yu.P. Alexandrov, JSC "TsNIipromzdania";
T.V. Vlasov, CA Window and Door Technology;