Making a machete. How to make a machete using only hand tools? What is design like?

The weekend was a success, the program was completed to the maximum:
1 A vegetable garden of 20 acres was dug up, potatoes were planted;
2 on the grave of grandfathers (participants of the Second World War) was removed;
3rd annual, family trip to the forest to the melt water lake “Arka Kul” - completed;
The 4th annual restoration of ancient products and the invention of something new is being fulfilled.
This year the question is “what to do?” didn't even appear. An old grandfather’s object immediately caught my eye - it was something intended for cutting beets, etc., even my hardened father could not say the exact name, “it’s just a Kuinya for Cutting,” he said. I decided to call it HDR.
As can be seen in the figure, the HDR consists of a body (connected to each other by a bolt-nut system, bars) and a cutter (once well sharpened). The cutter gave me the idea to make a machete.

The way the HDR works is simple: you lift the cutter by the handle, insert the beets between the body and the cutter, and grunt along it.
I took the HDR apart piece by piece.

Cutter width 36 mm, length 470 mm, thickness 2 mm. In principle, the characteristic is sufficient for a knife.

I decided to use a machine to cut the edge and the place for the handle at an angle.

The result is something like this.

More like a large knife than a machete.

Workpiece dimensions: blade length 350 mm.
The remaining metal will be used to make an awl, etc.

After all preparatory work I asked my father to sharpen the workpiece on a special machine.

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The next step is to polish the metal, but there are problems - the rust is deeper in places than expected (on the ribs). Then the metal is hardened by lowering the cutting edge into used machine oil. (There is a need?)
Now another problem arose, and a very important one, how to make the handle. There are many ways, but I couldn’t find a knife that was suitable for this particular knife. I thought about using a 5x5 cm wooden block as a basis.

Roughly speaking, cut in half, drill holes and connect with rivets. But something in this design confuses me and whether it will be necessary to install a guard.
I would be grateful if you could tell me or give me an idea.
Thank you for your attention! I hope you liked the preparation.
I will prepare the second part of the article after all work is completed.

Saw machete

This machete was designed and manufactured for camping use. HOW TO MAKE A MACHETE FROM A SAW. You will need it to chop branches, or cut out some bushes, tree branches, etc.

Let's start manufacturing.

Material:
1.Ancient wood saw.
2. Rope (2.5-3 m.).

Tool:
1.Bulgarian.
2.Ruler.
3.Pencils.
4. Sandpaper.

To begin with, I drew this simple drawing of the future machete, which everyone can make for themselves. Today I will show you how to make a real machete from a construction saw that can easily chop hard fruits. How to Make a Chopper from a Saw Video MEHANIKABIZ.RU. How to make a machete from a simple saw. HOW TO MAKE A MACHETE FROM A SAW. At this point I will clearly show you how to do this.

For example, the length of the handle should be the length of your eight fingers.

The width of the handle should correspond to the thickness of 2 fingers.

The length of the blade, from the tip to the beginning of the handle, should be the length of your clenched fist to your elbow.

The width from the beginning of the rounding to the tip should be 10 cm, the size of your palm.

At the end of the handle we make a protrusion like this, as in the photo.

How from old saw to make a machete/Do-it-yourself machete?

Now I’ll show you how to make it from an old one saws make a cool cool weapon. MACHETE? Enjoy your viewing everyone.

Like from the old one saws make a machete

A site that publishes the most interesting materials from around the world. Tell me what can be made from an old Parma electric saw? The publication publishes.

I put a thicker disc on the grinder and cleaned the machete on one side and the other. This is best done using a grinding machine.

In the end, this is what should happen.

Let's move on almost to the main process, this. 6 comments on How to make a buggy from a Ural chainsaw engine is just right. DIY saw machete. SHARPENING. How to make one from a chainsaw. How to make a machete from an old saw » Nevsedoma. You need to sharpen at an angle of 25 degrees, with one and other side. Good afternoon You need to make a machete from a saw. Actually pull down the triggers and make a handle. This is best done using a special machine.

Here's what I got. How to set teeth circular saw Often, for various reasons, we have to neglect the purchase of additional Supplies. Today I will show you how to make a cool bladed weapon from an old saw. In order to make a saw cut on a hacksaw, the essence of the saw cut is how to do it yourself. Don't judge strictly, I'm doing this for the first time.

You need to sharpen NOT all the way to the handle, but only after retreating 2 cm, as in the photo.

I took some fine sandpaper and finally polished our machete, almost to a shine. You can also polish it to an elegant shine on a special machine.

Read also

Somehow this is how it should work out.

As a handle, I use a small piece of cord, two meters long.

Here is the process of winding the cord around the handle. How to make a buggy from a chainsaw: 47 photos. First, let's fold it like this as in the photo, this one is needed to thicken the handle.

On the other side, we do the same thing; at the end of the handle, a loop like the one in the photo should form.

We begin to wind the cord, turn to turn, you can first moisten the cord itself, and when it dries it will seem to tighten.

When you have already wound the cord, we thread it through the loop and make one turn.

If you want to make yourself a high-quality knife and you are stopped by the fact that there are no other similar tools in the workshop, take a closer look at these instructions. A craftsman makes a quality machete sword using only hand tool! During production, the author did not even use an electric drill; the holes were drilled with a hand drill!

The metal used to make the sword was 1050 grade; this is an excellent steel for making knives, common in America. Such steel is perfectly hardened, and this is very important in manufacturing. cutting tool, since otherwise the blade will not hold an edge. As for domestic analogues, this includes steel such as “50” and “50G”. To make a knife you will need steel with a high carbon content. Let's move on to the manufacturing process!

Materials and tools used

List of materials:
- steel 1050 ();
- thin boards (for linings);
- pins (brass, steel and others upon request).

List of tools:
- hacksaw for metal;
- wood saw;
- hammer;
- drill;
- metal files and rasps;
- chisel;
- burner;
- household or special oven (for annealing);
- hardening oil;
- sandpaper;
- epoxy adhesive;
- wood oil.

Machete making process:

Step one. Cutting out the primary profile
The author used 1050 steel as a blank; the metal can be bought in America without any problems. Domestic analogues are steel 50 and 50G. Draw the profile of the blade on the metal using a marker and start cutting.

The author clamps the workpiece in a vice and cuts out the primary profile using a regular hacksaw. Since the steel is not hardened, it cuts quite easily, the main thing is to be patient.

After this, we arm ourselves with a good file and grind off everything that we could not cut off with a saw. We carefully process the profile along the contour. The author removes quite a large amount of metal using a file.

Step two. Holes for pins
Next, you need to be sure to drill holes for the pins. How many there will be and what metal they will be made of, everyone decides for themselves. In the classic version, it is customary to use brass rods, but steel is also suitable, you can even use ordinary nails. It is extremely important to drill holes before hardening, as it will be almost impossible to do this later. Hardened metal can only be drilled on a machine using a drill with a special tip.

Step three. Handle covers
Let's start making the overlays, here you will need two thin boards. Place them together and try to hold them in your hand; the handle should not be too thick. We attach the shank to the boards and outline it with a marker.

Now the overlays can be cut out! And since we only have hand tools in our assortment, given the lack hand jigsaw, we will cut it with a chisel! Make cuts around the handle profile where the material cannot be cut hand saw. Well, then take a chisel and cut off the interfering parts. Remove any remaining rough edges using a rasp.

Finally, all you have to do is drill holes for the pins and try to dry assemble the handle. If you wish, you can trim it on the sword with files.

Step four. Forming bevels
To form high-quality bevels, we mount the sword on a flat wooden block. Now we take a metal file and begin to form the cutting edge. First we make a bevel on one side, and then on the other. To be sure, you first need to mark everything on the blade to get equal angles. This is where all the main work with metal ends, next comes hardening.

Step five. Let's start hardening the steel!
The author did not use a furnace to temper the sword; it was enough for him gas burner. We move the burner gradually up and down to evenly heat the blade. Ideally, the steel is heated until the magnet is no longer attracted to it. The color of the metal should change from bright red to yellow, this corresponds to a temperature of 900-1000 degrees Celsius. Now we cool the blade in oil; mineral or vegetable oil will do; many people successfully use automotive oil.
If the steel is properly tempered, it will be so strong that a file will not take it.

Now comes the next important stage in strengthening the metal - its tempering. After hardening, the steel will be too brittle for the sword to be used for its intended purpose. Tempering allows you to give it spring properties. For this procedure, you will need an oven with a temperature of 250 degrees Celsius; heat the blade in it for an hour or two. Then you need to turn off the oven and let it cool with the blade closed. Vacation is done!

If you wish, you can sand the blade after hardening, but it looks much cooler with a dark patina. All that can be done is to sand the bevel area.

Step six. Glue the handle
To assemble the handle, you will need epoxy glue. Apply glue to the previously made linings and assemble the handle on the pins. In order for the glue to adhere well to the metal, it must be thoroughly sanded with coarse sandpaper. After machining, the steel can also be wiped with acetone.

We hammer in the pins and tighten the handle well with clamps; it is advisable to use more clamps so that the handle sticks together well. The author decided to rivet the pins a little for reliability, but this is not necessary. Let the glue dry for 24 hours at room temperature, or better yet, more.

Step seven. Handle finishing
When the glue has dried, clamp the blade in a vice and begin processing the handle. First, you will need a rasp, with the help of which we form the main profile of the handle. Next, take a round file, it will be needed for bends and other hard to reach places. The handle must be aligned flush with the metal.

Convenient large machete survival knives will be useful on long journeys when covering impressive distances over difficult terrain, and will also become indispensable assistants V household. In fact, it is not at all necessary to purchase such a relatively expensive tool. With a strong desire, imagination, and certain practical skills, necessary tools and materials, you can make a machete (knife) with your own hands.

Materials

Before you begin, you need to prepare the following materials:

a workpiece in the form of a piece of hardened steel (can be old and slightly rusty);
waxed thread;
a piece of durable leather.
leather finishing wax;
wood blank;
epoxy resin;
metal rivets;

Tools

To make a machete at home, you will need the following set of tools:

whetstone or grinding wheel;
Bulgarian;
sandpaper;
gypsy needle or awl;
hammer;
vice;
roulette;
container with water;
protective glasses.

Design

To choose a suitable design, just look at several ready-made machetes and photos of knives in a tourist store. Initially, it is better to draw on paper a couple of the most suitable sketches, so that later you can choose a single option, the parameters of which correspond to the possibilities of manufacturing the product using available materials. As an example, you can pay attention to kukri machete knives, the blade of which has an impressive width along the entire plane and noticeably narrows only in the area of the handle.

Creating a Rough Shape

The contours of the future blade must be transferred to the steel workpiece, and then proceed directly to cutting. To prevent sheet metal from jumping, it is worth securing it with clamps. For this, it is best to use a reliable vice. It is recommended to carry out cutting using safety glasses.

Editing the workpiece

After making the rough blank, it is necessary to pre-edit the blade. It is convenient to use a grinding machine for this. Availability of this instrument will smooth out the edges and give the workpiece a final shape that matches the sketch. Prepare for at this stage The handle of the machete should not be used, since such work is performed separately.

Making the handle

Now that the machetes have been viewed (photos of knives are most suitable design), the rough blank has been prepared and it has been edited, it’s time to start making a comfortable, reliable handle. Old scraps are suitable for the handle durable wood. Having adjusted the handle to the required width and length, it is necessary to divide it into two parts, which will subsequently cover the workpiece on both sides.

Using a durable metal drill of a suitable diameter, holes are made through the wood, handle plates and steel blank. Initially, you should make sure that the diameter of the drill matches the parameters of the metal rivets and dowels for wood that will be used to connect the blade to the wooden handle.

At the final stage, the handle plates and the workpiece are treated with epoxy resin. What happens next final assembly handles: metal rivets and dowels are inserted into the holes, after which the entire structure is tightly clamped in a vice and left overnight.

An alternative option for making a handle would be to replace the wooden blank with a strong rope of small diameter. To prevent the handle, made in the form of a rope winding, from unwinding, it is enough to first soak the material in epoxy resin. You can do any winding in an accessible way weaving.

Handle processing

After exposure wooden handle until it is completely dry and adheres to the elements of the future machete, you can perform its shaped processing. To do this, it is recommended to hold the handle tightly in your hand to feel the edges that cause discomfort.

If you don’t have extra time, you can simply round off all the sharp corners. However, the most convenient to use will be a machete (knife), the handle of which contains special cuts for the fingers. Making cuts will allow you to clamp the product in a vice and then process the handle with a wood rasp. After obtaining the final, expected design, it is advisable to clean the surface of the handle with sandpapers of various textures to achieve ideal smoothness.

Descents

A machete is a knife with a characteristic faceted blade surface. To achieve this, it is necessary to process the workpiece until the slopes appear. To perform such work, it is enough to have a grinder and a grinding disc.

Clamping the blade of the future machete in a vice allows you to cope with the task. In this case, the back surface should remain accessible for processing with a grinder. In order for a machete knife to acquire an attractive faceted texture, it is enough to separate the blade and the back surface with a clear, even outline. To do this, a grinder tilted at a slight angle is passed several times along the workpiece blade so that the metal is removed at a distance of 1.5-2 cm from the blade.

Blade sharpening

Cleaver knives and machetes are distinguished by the presence of a durable, sharp blade. However, the nature of sharpening this tool depends entirely on the needs of the master. Getting the smoothest, cleanest cutting edge possible will definitely take extra time, since it is not so easy to make a sharp machete. The knife is made of steel, and working with this material is not easy.

Surrender makes the task easier homemade instrument to be processed by a professional blacksmith. However, sometimes it turns out to be easier and faster to handle the matter yourself than to resort to outside help.

If good result will be considered a sharpening that is not inferior to the sharpening of kitchen knives, in which case you can process the blade on the same grinding machine. The tip can be made more pliable by heating it with a propane torch. At the same time, in order to avoid overheating, it is advisable to periodically immerse it in cold water machete blank.

The knife, or rather its blades, is processed with the most affordable sharpening tools, which can be purchased at any hardware store.

It is better to make the blade moderately sharp and use the tool only to solve everyday tasks. Having made a machete combat knife, it is not recommended to carry it with you or carry it in a car, as the tool may be considered law enforcement agencies as an illegal bladed weapon.

Case

At the end of the work, it is worth taking care of the production comfortable case, the presence of which will contribute to the safe operation of the product. You can cut out a case in which the machete will fit - the knife is large enough and sharp, you can use it from a piece of thick leather.

When marking the material for the cover, you must try to replicate the shape of the blade as accurately as possible, not forgetting to leave a few centimeters for the allowances required to create the seams. Having made a Taiga machete knife, which assumes the presence of several functional notches on the back of the blade, you should take these features into account when cutting out the sheath.

The resulting pattern is tried on to the shape of the blade. If everything is in order, then you can start creating holes in the leather along the edges of the pattern. To do this, it is convenient to use a strong awl. You should try to leave equal spacing between the holes. You can connect the individual parts of the cover together by stitching the edges with a leather cord or waxed thread.

For ease of use of the case, it is recommended to sew a small strap onto it. Metal rivets will allow you to secure this element. The presence of a strap allows the machete to be securely held in the case. If necessary, the product can be quickly removed from the case by unfastening the rivet.

Quality checking

Making a machete with my own hands, it’s worth checking it out in practice. If the blade is thick enough, you can test its sharpness by chopping small firewood. If necessary, it is worth re-sharpening the blade and adjusting the shape of the handle.

Using the above method and strictly following the sequence of actions, you can make almost any knives, axes, and machetes with your own hands. The main thing is to be creative and not be afraid to learn through trial and error.

In many films, the machete is demonstrated as a weapon that helps the main character defend against enemies or, conversely, attack them. In fact, this tool serves quite trivial agricultural needs. IN Latin America with its help they cut sugar cane or make their way through the impenetrable thickets of the jungle. In our latitudes, a machete can be used as a tool for woodworking. You can make a machete with your own hands. This will require you to have certain skills and the availability of the appropriate tool. The materials for making this knife are quite ordinary, you can find them without much effort.

Materials

Before starting work, prepare:

a piece of thin hardened steel, maybe a little rusty;
paracord;
a piece of leather;
leather rivet;
gypsy needle or awl;
waxed thread;
leather finishing wax;
sandpaper;
grinder;
knife sharpening tool;
propane torch;
hammer;
container with water.

You can find a piece of hardened steel anywhere, you just need to look carefully. In this case, a rectangular piece of steel found near the railroad tracks was used to create the machete.

Step 1. Using chalk, draw the characteristic shape of a machete on a piece of steel. Don't forget to draw a handle.

Step 2. Cut out the blank for the machete using a grinder. Be sure to follow safety precautions. Do not wear loose clothing that may become tight, and protect your eyes and hands while working. For convenience when working with an angle grinder, clamp the piece of steel itself in a vice.

Don't forget to cut out the handle. Make it big, you will need it to form the handle of the machete.

Step 3. Sharpen your knife. To make it easier, you can give this workpiece to a blacksmith or do all the work yourself, heating the machete blade with a propane torch and immersing it in a container of cold water as necessary.

Step 4. Wrap paracord around the handle of the machete. Place the twists of the cord tightly and tighten them firmly. Be sure to secure the paracord so that it does not unravel while working. Secure the ends of the paracord using a large needle.

It is necessary to wrap the handle of the machete. This will make it more convenient for you to work: the steel will not cut into your hand, and the machete will not slip out of it.

Step 5. Cut a case for a machete from a piece of leather. Repeat the shape of the blade, but remember to leave a few inches for seams and fit. Try on the resulting pattern. If everything is in order, use an awl to make holes in the leather. Try to make the intervals between them equal. Sew the parts of the cover together using waxed thread or leather cord.

Sew a small strap to the case. Attach parts of one rivet to the case and strap. The strap will allow the machete to be securely held in the case, and if necessary, by unfastening the rivet, you can easily take out the knife itself. WITH reverse side Sew a small rectangular piece of leather onto the cover. So, ready product It will be convenient to wear on a belt.